precision-dip-coating-2024

Why PVC and Plastisol Coatings Replaced Rubber in Industrial Applications

Mon, 09 Mar 2026 18:44:08 GMT

The Evolution of Industrial Coating Materials

Historically, rubber coatings were widely used to provide grip and protection on metal parts. However, over time manufacturers began transitioning away from rubber toward modern polymer coatings like PVC plastisol .

One reason for this shift was the environmental concerns associated with older rubber manufacturing processes and materials. Some traditional rubber compounds involved chemicals that created environmental and disposal challenges during production.

As polymer technology improved, manufacturers discovered that plastisol coatings could deliver many of the same benefits as rubber while improving performance and safety . These coatings are based on liquid PVC formulations that can be applied through dip coating processes and cured into a durable plastic layer.

Another advantage is that plastisol coatings are non-hazardous in their liquid state and easier to handle during manufacturing , making them more practical for industrial production environments. Because of these improvements, many coatings that people commonly assume are rubber today are actually PVC-based plastisol coatings .

Advantages of PVC and Plastisol Coatings

PVC and plastisol coatings offer several advantages that make them ideal for industrial applications. One of the most important benefits is manufacturing consistency . Plastisol coatings can be applied using controlled dip coating processes that produce reliable thickness and uniform coverage across large production runs.

These coatings also provide excellent performance characteristics, including:

Durability and wear resistance
Electrical insulation (dielectric strength)
Chemical resistance
Comfortable grip and ergonomic feel
Protection against corrosion and moisture

Because the coating process allows engineers to control temperature, immersion time, and curing conditions, manufacturers can achieve coatings ranging from thin protective layers to thick ergonomic grips .

Another key benefit is flexibility in design. Plastisol coatings can maintain detailed shapes and textures on a part, such as grip patterns or embossed logos, while still providing protection and comfort.

Common Industrial Applications

Today, plastisol and PVC coatings are used in a wide range of everyday industrial products, often in ways that people rarely notice.

For example, many tool handles that appear to have rubber grips are actually coated with plastisol. This coating provides a comfortable grip while protecting the metal tool underneath.

These coatings are also commonly found on:

Gym equipment handles
Electrical tools and insulated components
Wire guards and fan guards
Industrial racks and fixtures
Automotive components
Protective guards and equipment handles

In electrical and industrial environments, coatings may also provide dielectric insulation , helping protect operators from electrical hazards. For example, tools used around high-voltage equipment may use specialized coatings that prevent electricity from transferring through the handle to the operator. Because plastisol coatings combine durability, comfort, and protective performance, they have become one of the most widely used coating solutions in modern manufacturing .

Plastisol vs Fluid Bed Powder Coating: How Manufacturers Decide

Mon, 09 Mar 2026 18:25:13 GMT

Understanding Plastisol Dip Coating

Plastisol dip coating is a process that uses liquid PVC plastisol to create a flexible protective coating on metal components.

The process begins by heating the metal part to a specific temperature. Once heated, the part is immersed in liquid plastisol , which bonds to the surface of the metal. The thickness of the coating depends largely on two factors:

The temperature of the metal part
How long the part stays in the coating bath

Hotter parts and longer immersion times allow the plastisol to build thicker layers on the component. After the part is removed from the liquid coating, it moves into a curing oven. During curing, the plastisol material fuses into a durable plastic layer that adheres tightly to the metal surface.

Because plastisol coatings can be applied in thicker layers, they are commonly used for products that need comfort, grip, or insulation . Typical applications include:

Tool handles
Wire products
Protective guards
Industrial grips and ergonomic components

Understanding Fluid Bed Powder Coating

Fluid bed powder coating uses a dry plastic powder instead of a liquid coating.

In this process, powder is placed in a tank and air is pushed through it, causing the powder to behave like a liquid. This is called a fluidized bed . The metal part is first heated and then dipped into the fluidized powder. The heat of the metal melts the powder particles, allowing them to stick to the surface of the part.

After dipping, any excess powder is removed and the part is placed into a curing oven. The heat allows the powder to melt and flow together, creating a smooth and uniform protective coating.

Fluid bed powder coating is commonly used when manufacturers need strong, consistent coatings that protect parts from corrosion, abrasion, or environmental damage .

Selecting the Best Process for the Application

Choosing between plastisol dip coating and fluid bed powder coating depends on the performance requirements of the part .

Plastisol coatings are typically chosen when a component requires:

Thicker coatings
Soft or ergonomic surfaces
Electrical insulation
Protective grip or cushioning

Fluid bed powder coatings are often preferred when manufacturers need:

Durable, uniform coatings
Strong corrosion resistance
Protection for wire products, racks, or industrial components

In many cases, engineers evaluate factors such as chemical resistance, dielectric strength, coating thickness, and operating environment before selecting the most appropriate coating process.

By choosing the right coating method early in the design process, manufacturers can improve product durability, maintain consistent production quality, and extend the life of their components.

How OEMs Should Evaluate Industrial Coating Partners

Mon, 09 Mar 2026 18:08:09 GMT

Prioritize Consistent Quality

For OEM manufacturers, coating quality is often the most important factor when selecting a coating partner. Even small variations in coating thickness, adhesion, or curing can affect how a component performs in the field.

Reliable coating providers implement strict quality control procedures to ensure each part meets the required specifications. This includes monitoring process parameters, inspecting finished parts, and maintaining documentation to verify compliance with engineering requirements.

Consistent quality across production runs ensures manufacturers can rely on coated components to perform the same way every time, reducing product failures and minimizing costly rework.

Evaluate Production Capabilities

Another important factor when choosing a coating partner is whether the supplier has the equipment, expertise, and capacity to meet production requirements.

Some projects involve small prototype batches, while others require high-volume production runs. Manufacturers should evaluate whether the coating provider can support their long-term needs without sacrificing quality.

Important factors to evaluate include:

Available coating technologies
Production throughput and lead times
Experience working with similar industries or components
Ability to maintain consistent coating thickness

A coating partner with strong manufacturing capabilities can help OEMs scale production while maintaining reliable quality.

Consider Communication and Service

Manufacturing partnerships require strong communication and reliable service. Production schedules, engineering updates, and quality issues all require coordination between the manufacturer and coating provider.

A dependable coating partner maintains proactive communication throughout the production process. This includes providing updates on lead times, identifying potential issues early, and working collaboratively to solve technical challenges.

When coating providers prioritize service and responsiveness, OEM manufacturers benefit from smoother production workflows, faster problem resolution, and stronger long-term partnerships.

Plastisol Dip Coating for Manufacturing: Process, Capabilities, and Production Benefits

Mon, 09 Mar 2026 18:05:52 GMT

Preparing metal parts for coating

The plastisol dip coating process begins when a manufacturer sends metal components or sample parts to the coating facility. At this stage, the parts are documented, matched with engineering drawings when available, and prepared for processing.

Preparation is critical because coating performance depends heavily on the condition of the metal substrate. Once received, parts are typically cleaned and heated to a controlled temperature before coating. Heating the component ensures that the plastisol material will properly adhere to the metal surface during immersion.

This preheating step is one of the key factors that determines the final coating thickness and quality. A part that reaches the correct temperature will allow the plastisol material to gel and bond evenly to the surface.

Proper preparation ensures the coating performs as intended for applications such as tool handles, wire products, electrical components, and protective guards.

Immersion in Plastisol Material

After the metal component reaches the required temperature, it is immersed in liquid PVC plastisol. Plastisol is a vinyl-based liquid plastic that transforms into a flexible, durable coating when exposed to heat.

During the immersion stage, the heated metal part attracts and fuses the plastisol material to its surface. The thickness of the coating is primarily determined by two factors:

The temperature of the metal part
The amount of time the part remains immersed in the plastisol material

The hotter the part and the longer it remains in the coating bath, the thicker the resulting coating will be. In many industrial applications, plastisol coatings can range from approximately 0.020 inches to much thicker ergonomic coatings , depending on the performance requirements of the product. Once the desired thickness is achieved, the part is carefully removed from the coating tank. Controlled extraction speeds are used to prevent excess material from dripping or forming uneven runs on the surface.

Curing and Final Inspection

After immersion, the coated component moves into a curing oven. During this stage, heat fully fuses the plastisol material, transforming it from a liquid coating into a durable plastic layer bonded to the metal substrate.

This curing process ensures the coating becomes uniform, consistent, and mechanically stable. Once curing is complete, the part is cooled before moving to the inspection stage.

Operators then examine the finished component to verify coating thickness, surface quality, and overall consistency. Parts that meet the required specifications are packaged and prepared for shipment back to the manufacturer. This controlled production process allows plastisol dip coating to deliver reliable results across both prototype and high-volume manufacturing runs.

Which Industries Commonly Use Industrial Protective Coatings?

Mon, 09 Mar 2026 17:54:36 GMT

Automotive Manufacturing Applications

The automotive industry relies heavily on protective coatings to ensure components remain durable and reliable throughout the life of a vehicle. Many automotive parts are exposed to constant vibration, temperature changes, road debris, and corrosive environments.

Coatings are commonly applied to brackets, connectors, clips, and structural components to protect them from corrosion and mechanical wear. In some cases, coatings also help reduce noise, vibration, and friction between moving parts.

Because automotive manufacturing involves extremely high production volumes, coating processes must deliver consistent results across thousands or millions of components while meeting strict quality and documentation requirements.

Aerospace and Defense Components

Aerospace and defense systems operate in some of the most demanding environments in the world. Components may be exposed to extreme temperatures, pressure changes, moisture, and mechanical stress.

Protective coatings help safeguard these parts from corrosion and environmental damage while improving reliability. In many cases, coatings also provide electrical insulation or vibration resistance for specialized equipment.

Manufacturers working in aerospace and defense industries must follow strict quality standards and documentation processes. Coating providers must maintain reliable production methods and detailed quality control procedures to meet these requirements.

Industrial and Electrical Equipment

Industrial manufacturing environments expose equipment to harsh operating conditions. Machinery, electrical systems, and control equipment often encounter moisture, chemicals, heat, and mechanical wear during normal operation.

Protective coatings help prevent corrosion and extend the life of these components. In electrical systems, coatings also provide dielectric insulation, helping prevent electrical arcing and improving operator safety.

From factory machinery to electrical infrastructure, coatings play an important role in ensuring components remain safe, reliable, and durable over extended periods of use.

Why Low-Cost Coating Alternatives Fail in Production Environments

Mon, 09 Mar 2026 17:40:46 GMT

Poor Surface Preparation

One of the most common reasons coatings fail is inadequate surface preparation before the coating process begins. For any protective coating to perform correctly, the metal surface must be clean, free of oils, and properly prepared so the coating can bond securely.

Low-cost coating methods often skip critical preparation steps such as degreasing, cleaning, or surface conditioning. If contaminants like machining oils, oxidation, or debris remain on the metal surface, the coating may not adhere properly.

Over time, this leads to common issues such as peeling, flaking, or premature coating failure. Professional coating providers follow strict surface preparation procedures to ensure coatings bond effectively and maintain long-term durability.

Inconsistent Coating Thickness

Another problem with low-cost coating methods is inconsistent thickness across the surface of a component. When coatings are applied unevenly, some areas may receive too little protection while others may be overly thick.

Thin areas may expose the metal substrate to moisture, chemicals, or abrasion, while thick areas may crack or interfere with dimensional tolerances. In manufacturing environments where parts must meet strict specifications, these inconsistencies can create reliability problems.

Industrial coating processes are designed to maintain precise thickness control, ensuring every component receives uniform coverage and consistent protection.

Reduced Performance Over Time

Coatings that appear acceptable immediately after application may still fail prematurely if they are not designed for demanding industrial environments. Low-cost coatings often lack the durability required to withstand temperature fluctuations, moisture exposure, chemicals, vibration, and mechanical wear.

Over time, these coatings may develop problems such as:

Peeling or flaking
Porosity that allows moisture intrusion
Cracking under stress
Delamination from the metal surface

Professional industrial coatings are engineered to withstand these conditions, helping components maintain performance and reliability throughout their expected service life.

How Engineers Determine the Right Coating for a Manufactured Part

Mon, 09 Mar 2026 17:36:48 GMT

evaluating the operating environment

One of the first factors engineers consider when selecting a coating is the environment where the component will operate .

Environmental conditions directly affect how coatings perform over time. Engineers must consider factors such as:

Exposure to moisture or humidity
Contact with chemicals or corrosive substances
Temperature variations
Mechanical wear or abrasion
Outdoor exposure to weather or UV conditions

For example, coatings used in marine or outdoor applications must prevent moisture intrusion and corrosion , protecting the underlying metal from rust or oxidation. In industrial environments, coatings may also serve as barriers against chemicals, oils, or cleaning agents. Electrical applications may require coatings that prevent environmental contamination while maintaining insulation performance. Understanding the operating environment ensures the coating can maintain its protective properties throughout the product’s lifespan.

Identify functional requirements

Beyond environmental protection, coatings often provide critical functional benefits for manufactured components.

Engineers evaluate the role the coating must play in the product’s performance. These functional requirements may include:

Electrical insulation (dielectric strength ) for electrical components
Vibration and noise reduction i n mechanical assemblies
Ergonomic grip surfaces for tools or equipment handles
Corrosion resistance for metal parts
Operator safety protection for high-voltage tools

For instance, coatings applied to high-voltage tools must provide strong dielectric insulation so operators can safely handle equipment without electrical current transferring through the tool. In other cases, coatings improve usability. Plastisol coatings on tool handles or gym equipment provide a soft, comfortable grip that enhances ergonomics while protecting the underlying metal.

Because coatings serve multiple purposes—protection, safety, insulation, and usability—engineers must match the coating material and application process to the component’s exact performance requirements.

review engineering specifications

Many coating decisions start with engineering drawings and product specifications . These drawings often define the required coating type, thickness, color, and coverage area for the part.

In many projects, manufacturers receive detailed drawings that already specify these characteristics. When specifications are unclear, coating specialists work with engineers to evaluate the part’s function and recommend suitable materials based on factors such as chemical resistance, dielectric strength, durability, and surface feel.

Sample parts are often produced so engineers can review the coating’s performance before full production begins.

How Coating Thickness Is Specified for Industrial Components

Mon, 09 Mar 2026 17:25:34 GMT

Temperature and Immersion Time

In dip coating processes such as plastisol coating, thickness is primarily controlled by the temperature of the metal component and the amount of time it remains immersed in the coating material. When a metal part is heated and submerged in liquid plastisol, the heat causes the coating material to gel and adhere to the surface.

The hotter the part is and the longer it stays in the coating tank, the more coating material builds on the surface. This allows coating specialists to precisely adjust coating thickness by controlling several process variables, including preheat temperature, immersion duration, and withdrawal speed .

During large production runs, these factors are carefully monitored to ensure consistent results. Manufacturers producing high volumes of components—such as tool handles, connectors, or industrial brackets—depend on consistent coating thickness to ensure every part meets the same performance and durability standards.

Material Heat Retention

Different metals behave differently during the coating process because they retain and transfer heat at different rates. Materials such as carbon steel, stainless steel, aluminum, and copper alloys all have unique thermal characteristics that affect how coatings form.

For example, a thick steel component may retain heat longer than a thin aluminum part. Because coating adhesion depends on the heat of the substrate, parts that hold heat longer can naturally build thicker coatings during immersion. Lightweight metals may require higher preheating temperatures or longer immersion times to achieve the desired thickness.

Coating specialists evaluate several factors when developing a coating process, including:

Substrate material
Part geometry and mass
Heat retention characteristics
Desired coating thickness

By understanding these variables, coating providers can ensure coatings are applied evenly and consistently across every part.

Application Requirements

Ultimately, coating thickness is determined by the functional requirements of the finished component. Different applications require different coating thicknesses to perform properly in real-world conditions.

For example:

Tool handles and ergonomic grips often require thicker coatings to provide comfort, shock absorption, and slip resistance.
Electrical connectors and components may require precise coating thickness to ensure proper insulation and dielectric strength.
Valve handles or industrial machine components may require thicker coatings to resist corrosion, chemicals, and repeated mechanical use.

Engineers typically specify acceptable coating thickness ranges within their design drawings or product specifications. By combining these requirements with controlled coating processes, manufacturers can ensure parts meet both performance standards and engineering tolerances.

How Plastisol Coatings Help Dampen Vibration in Brake and Suspension Systems

Wed, 02 Jul 2025 12:57:06 GMT

The Role of Plastisol Coatings in Vibration Damping for Automotive Systems

Brake and suspension systems experience some of the highest levels of mechanical stress and vibration in any vehicle. From road impacts to sudden braking, these components require added support to ensure performance, safety, and longevity. One of the most effective solutions is Plastisol dip coating —a flexible, durable material that absorbs vibration and prevents metal-on-metal contact.

At Precision Dip Coating , we specialize in applying Plastisol coatings to enhance the noise and vibration control of critical automotive components.

Why Brake and Suspension Systems Need Vibration Control

These systems are constantly in motion and directly connected to the chassis, meaning they transfer vibration and noise into the vehicle frame. If not properly isolated, this can result in:

Increased wear and fatigue
Rattling or squeaking noises
Reduced driver comfort
Poor braking response

Coatings act as a dampening layer that reduces these impacts at the source.

What Is Plastisol Coating and How Does It Work?

Plastisol is a polyvinyl chloride (PVC) compound that starts as a liquid and is cured into a flexible, rubber-like solid through heat. When applied through dip coating, Plastisol forms a smooth, seamless layer that conforms to even complex geometries.

Its performance benefits include:

High vibration absorption
Resistance to abrasion and impact
Flexibility in extreme temperatures
Chemical and moisture resistance

This makes Plastisol ideal for brake calipers, brackets, bushings, and suspension support hardware.

Key Applications in Brake and Suspension Components

1. Brake Clips and Shims

Thin metal components in brake assemblies are notorious for squealing due to vibration. A Plastisol coating dampens resonance, reduces noise, and adds durability.

2. Suspension Mounts and Bushings

Suspension bushings coated with Plastisol can better absorb shock and road impact, leading to a smoother ride and less fatigue on surrounding parts.

3. Brackets and Retainers

Brake line brackets and suspension retainers often experience chattering or vibrational wear. Plastisol adds a buffer layer that minimizes this damage.

Benefits of Using Plastisol Over Other Coatings

Compared to powder or epoxy coatings, Plastisol offers superior vibration damping due to its soft, elastic properties . It's also:

More forgiving under compression
Excellent for irregular part shapes
Thicker coating builds available (0.02”–0.15”)

While powder coatings offer great abrasion resistance, and epoxies bond tightly to metal, Plastisol excels in isolating parts from vibration and absorbing energy.

Precision Application Makes the Difference

The effectiveness of Plastisol depends heavily on how it's applied —from surface preparation to dip duration, curing time, and thickness control. At Precision Dip Coating , our in-house engineering team ensures consistent, high-performance coatings for every part.

We serve Tier 1 and OEM automotive suppliers looking to reduce vibration in high-wear components and meet modern NVH (Noise, Vibration, Harshness) standards.

Visit us at 176 Chase River Rd, Waterbury, CT 06704
Call (203) 805-4564
Email: sales@precisiondipcoating.com

The Science Behind Coatings for Noise Reduction and Vibration Isolation in EV Components

Wed, 02 Jul 2025 12:57:05 GMT

Understanding the Role of Coatings in EV Noise and Vibration Management

Electric vehicles (EVs) present a unique challenge: they’re quiet—sometimes too quiet. The lack of engine noise exposes subtle vibrations and component sounds that were previously masked. As a result, coatings designed to reduce noise and isolate vibration are now more important than ever in EV design. At Precision Dip Coating, we provide scientifically engineered coating solutions that help OEMs meet these demanding acoustic and performance standards.

Why Noise and Vibration Are Bigger Issues in EVs

In traditional internal combustion engine (ICE) vehicles, engine and exhaust noise typically mask other mechanical sounds. In EVs, however, these sources are absent, making even the smallest buzz, rattle, or vibration noticeable. High-frequency whines from electric motors, vibrations from power electronics, and road feedback through lightweight frames all contribute to NVH (Noise, Vibration, Harshness) challenges.

To maintain a quiet, comfortable ride and extend component life, engineers must find passive solutions to minimize noise at the source—and that’s where coatings come in.

The Physics of Noise and Vibration in Electric Vehicles

Noise and vibration originate from mechanical contact, resonance, and energy transfer between surfaces. When two components touch or operate at high speed, they generate micro-movements and frequencies that can resonate throughout the vehicle. Without traditional sound-masking from an engine, these micro-sources become macro problems.

Coatings reduce vibration by:

Damping: Converting vibrational energy into heat through elastic deformation
Isolation: Preventing direct contact between surfaces
Absorption: Soft materials reduce sound waves and impact energy

Key Coating Technologies for EV Component Noise and Vibration Control

1. Plastisol Coatings

A thick, flexible PVC-based coating ideal for absorbing vibration and reducing impact noise. Commonly used on battery brackets, motor mounts, and fasteners.

2. Nylon Coatings

Tough yet moderately flexible, nylon helps isolate vibrations in mechanical assemblies such as gear housings and electronic enclosures while providing excellent wear resistance.

3. Epoxy Coatings

While not flexible, epoxy offers strong surface bonding and helps minimize contact-related vibration. Often used in battery trays and structural components.

4. Powder Coating (Fluid Bed & Electrostatic Spray)

Provides consistent surface coverage for components that experience micro-movements. These coatings enhance rigidity and can be combined with other materials for composite damping layers.

EV Components That Benefit Most from Advanced Coatings

EVs have unique component groups that are sensitive to noise and vibration, such as:

Battery trays and cases – Plastisol and epoxy coatings reduce rattles and protect against corrosion.
Electric drive units and inverters – Nylon coatings minimize operational vibration and protect electronics.
Mounting brackets and housings – Powder coatings add durability and reduce vibrational fatigue.
Interior fasteners and clips – Coated components prevent squeaks and rattles in the cabin.

These applications help automakers deliver a refined, quiet driving experience while improving component durability.

Let’s Solve Your EV Coating Challenge Together

Whether you’re engineering for silence in a luxury EV or durability in a fleet vehicle, Precision Dip Coating has the coating solutions to meet your goals. We combine decades of experience with ISO 9001:2015 certified processes to help you select and apply the best materials for your EV components.

Visit us at 176 Chase River Rd, Waterbury, CT 06704
Call (203) 805-4564
Or email us at sales@precisiondipcoating.com to start your next project.

Comparing Epoxy, Vinyl, and Nylon Coatings for Noise and Vibration Damping in Automotive Applications

Wed, 02 Jul 2025 12:57:04 GMT

Choosing the Right Coating for Noise and Vibration Damping in Automotive Systems

Controlling noise and vibration in vehicles is essential not only for comfort but also for mechanical integrity and performance. Among the most effective solutions are functional coatings that serve as damping layers between vibrating components. This article compares epoxy, vinyl, and nylon coatings , evaluating their advantages, limitations, and best-use scenarios in automotive applications.

The Role of Coatings in Automotive Vibration Control

Modern automotive designs must meet strict NVH (Noise, Vibration, Harshness) standards. Functional coatings serve a dual purpose: they reduce resonance between metal components and protect against corrosion and wear. These coatings are especially critical in parts like engine mounts, brackets, underbody panels, and interior fasteners where vibration-induced fatigue can occur.

Epoxy Coatings – Rigid and Protective

Epoxy coatings are commonly used for their excellent adhesion, chemical resistance, and structural strength. While they’re not inherently flexible, their hardness contributes to vibration resistance by minimizing surface friction and contact noise.

Pros:

Excellent corrosion resistance
Strong mechanical bonding
Heat and chemical resistance

Cons:

Limited flexibility
Less effective in absorbing vibration directly

Best used in: Chassis components, underbody structures, control arm brackets.

Vinyl Coatings – Soft and Absorptive

Vinyl coatings offer a softer, more elastic layer compared to epoxy. This elasticity makes them particularly effective for absorbing impact energy and reducing high-frequency vibration and noise. Vinyl coatings also provide a cushioned surface ideal for moving parts or components that experience repeated contact.

Pros:

High flexibility and sound-dampening
Good chemical and weather resistance
Customizable thickness

Cons:

Lower heat resistance
Less abrasion-resistant than epoxy or nylon

Best used in: Brake components, cable housings, interior mounts, wire harnesses.

Nylon Coatings – Balanced Durability and Damping

Nylon coatings strike a balance between hardness and flexibility, making them a versatile option in automotive applications. Their abrasion resistance and low coefficient of friction make them ideal for areas with repetitive motion or mechanical contact, where vibration damping and wear resistance are both required.

Pros:

Good abrasion and chemical resistance
Moderate sound and vibration absorption
Excellent durability under mechanical stress

Cons:

Requires precise application parameters
Can be less flexible than vinyl in thick coatings

Best used in: Gear housings, pedals, engine mounts, and under-hood components.

Let Precision Dip Coating Help You Choose the Right Material

Selecting the right coating isn’t just about material properties—it’s about understanding the performance needs of your specific part. At Precision Dip Coating , we help Tier 1 and OEM automotive manufacturers identify the ideal solution for reducing noise, vibration, and wear using expertly applied coating technologies.

Whether you're developing brake hardware, suspension systems, or sensitive electronics enclosures, our team is ready to assist.

Located at 176 Chase River Rd, Waterbury, CT
Contact us at (203) 805-4564
Email: sales@precisiondipcoating.com

Case Study: 20+ Years of Trust — How Phillips Precision Medicraft Relies on Precision Dip Coating for Speed, Quality, and Communication

Thu, 10 Apr 2025 21:12:03 GMT

Client: Dorota Karas, Outside Process Manager and Frank Swolek, Quality Manager
Company: Phillips Medicraft
Industry: Medical Device Manufacturing
Partnership Length: 20+ Years

The Challenge: Supporting Critical Timelines in the Medical Device Supply Chain

In the medical device manufacturing space, few things matter more than on-time delivery and transparent communication. Customers need precise updates, lead times must be honored, and quality can never be compromised.

For over two decades, Phillips Medicraft has partnered with Precision Dip Coating to handle a key part of their outside process needs. And after 20+ years, the relationship continues to thrive.

The Solution: Reliable Coating with Unmatched Responsiveness

Dorota Karas, Outside Process Manager at Phillips Medicraft, has worked closely with the team at Precision Dip Coating and values how fast and efficient the communication has always been.

“With any questions or emails sent over, I have a response in just a few minutes,” she says. “Everything is quick and very easy.”

From providing immediate updates on job status to ensuring every order ships within the promised timeline—or even sooner—Precision Dip Coating helps keep Phillips Medicraft on schedule and in sync with its own customers.

“Lead time is everything,” Dorota adds. “They always deliver within the provided lead time—and sometimes even sooner.”

More Than Just Coatings: A Partner in Communication and Quality

For Frank Swolek, Quality Manager at Phillips Medicraft, the value of working with Precision Dip Coating goes beyond the product—it’s the support, communication, and reliability that stand out.

“We’re continually impressed with the performance, the quality, and the working relationship,” Frank says. “Their communication helps us provide the right expectations on our side to our customers.”

He also appreciates how proactive the PDC team is when it comes to any quality-related issues: “If there are any type of quality concerns, they communicate them immediately.”

That level of transparency helps the Phillips Medicraft team stay confident, informed, and responsive throughout their own operations.

Trusted by The Medical Manufacturing Industry for Decades

Phillips Medicraft has relied on Precision Dip Coating to help manage the demands of a fast-paced, high-standards industry—and they don’t take that relationship for granted.

“We definitely have a close, committed partnership,” Frank says. “And hopefully we’ll continue that for many more years to come.”

For companies in the medical device space, where customer expectations are high and timing is everything, Precision Dip Coating offers more than coating services—they offer accountability, speed, and partnership.

If your company needs a reliable outside process partner that can keep pace with production schedules and communicate every step of the way, we’d love to show you what a committed relationship with Precision Dip Coating looks like.

Case Study: Seamless Service and Weekly Support — How Ullman Devices Relies on Precision Dip Coating for Long-Term Product Success

Thu, 10 Apr 2025 21:02:23 GMT

Client: Sonya, Coordinator at Ullman Devices
Industry: Hand Tools and Industrial Accessories
Partnership Length: 20+ Years

The Challenge: A Steady Stream of Custom-Coated Parts with Tight Timelines

Ullman Devices, a trusted name in high-quality hand tools and inspection mirrors, relies on dependable vendor relationships to keep its production running efficiently. Their products need durable dip coatings and precision branding, week after week, across multiple parts and SKUs.

Since the very beginning of Precision Dip Coating—even under its previous name and leadership—Ullman Devices has been a steady partner.

“We’ve been working with them since day one,” says Sonya Antous, who wears many hats at Ullman Devices including communications, coordination, and operations support.

The Solution: Weekly Production Support and High-Quality Coating

Precision Dip Coating plays an essential role in Ullman’s ongoing production workflow.

“It’s a weekly thing—they always have some of our product in the shop,” Sonya explains.

What makes the partnership work is more than just quality and process—it’s the responsiveness and consistency. Whether the team is handling a routine order or responding to a quick turnaround request, Precision Dip Coating is ready to help.

“Their quality is very good, and if there ever is a problem, they’re quick to rectify it—and that’s very rare,” she adds. “If we need something quickly, they work with us.”

Why Ullman Devices Continues to Choose Precision Dip Coating

Over the years, both Ullman Devices and Precision Dip Coating have undergone changes in ownership and leadership. But through every transition, the quality and communication never skipped a beat.

“They’re a great company to work with and always accommodating,” says Sonya. “Not all companies will work with you on timelines anymore, and they always try their best to help.”

A Consistent and Communicative Partner

For companies like Ullman Devices that rely on regular production cycles, fast communication, and precise dip coatings, Precision Dip Coating provides exactly what they need—consistency, care, and commitment.

Whether you need coatings for hand tools, small parts, or branded components, our team is here to support your production needs week in and week out. Let’s talk about how we can support your product line with quality coatings and real partnership.

How Vibration Damping Coatings Improve NVH Performance in Automotive Components

Wed, 09 Apr 2025 17:27:25 GMT

When it comes to automotive design, driver satisfaction depends on more than horsepower and sleek styling—minimizing noise, vibration, and harshness (NVH) is essential to delivering a smooth, quiet, and high-quality ride. One of the most effective and cost-efficient ways to reduce NVH is through vibration and resonance damping coatings. At Precision Dip Coating , we offer plastisol , nylon , and powder coating solutions engineered to reduce vibration, deaden sound, and enhance component durability. Whether you're producing chassis parts, engine components, or interior elements, our coatings can help you meet NVH performance standards while improving product life and driver experience.

What Is NVH and Why Does It Matter?

NVH (Noise, Vibration, and Harshness) refers to the collection of undesirable acoustic and mechanical responses that originate from vehicle components and systems. These issues can arise from:

Engine vibrations
Road impact and tire noise
Component resonance
Loose or vibrating assemblies

Excessive NVH negatively affects perceived vehicle quality, driver comfort, and long-term durability. As automotive OEMs and Tier 1 suppliers strive to meet stricter quality standards and consumer expectations, coatings that help reduce NVH are more important than ever.

How Coatings Help Dampen Vibration and Resonance

1. Vibration Absorption and Damping

Rubber-like coatings such as Plastisol provide a flexible, cushioned layer that absorbs shock and vibration at the source. These coatings are often applied to:

Brackets and clips
Control arms and bushing components
Seat rails and subframes
Battery trays and underbody components

By absorbing energy that would otherwise transfer as noise or shake, these coatings help prevent resonance buildup and reduce overall vibration.

2. Resonance and Rattle Suppression

Thin metal parts—like heat shields, brackets, or covers—are prone to rattling or resonating under engine or road-induced stress. Applying a thicker, sound-deadening coating can help:

Mass-dampen lightweight parts
Prevent panel chatter
Create a more secure, quiet fit between assemblies

Nylon and epoxy-based coatings add rigidity and dimensional stability while helping to disrupt the frequency of harmful resonance.

3. Surface Protection for Long-Term NVH Control

Over time, uncoated components wear down, corrode, or loosen—leading to increased NVH. Coatings serve as a barrier against environmental degradation while maintaining consistent fit and function. This is especially critical in:

Engine compartments
Suspension systems
Brake assemblies
Exhaust systems

Automotive Components Ideal for NVH-Reducing Coatings

Precision Dip Coating provides vibration and damping solutions for a wide range of automotive parts, including:

Metal brackets and hangers
Pedal arms and levers
Shifter assemblies
Battery clamps and trays
HVAC and cooling system mounts
Bumper impact supports
Cable harnesses and clamps
Dashboard reinforcement frames

These components all benefit from coatings that reduce sound transmission and structural vibration, especially in electric and hybrid vehicles where NVH sensitivity is even higher.

Why Choose Precision Dip Coating for NVH Coatings?

We understand the unique challenges of NVH control in modern vehicle design. Our team works closely with automotive engineers and suppliers to provide:

Custom dip coating and fluidized bed coating options
ISO 9001:2015 certified quality assurance
Material selection for damping, abrasion, and chemical resistance
Support for prototyping and high-volume production
Experience across automotive interiors, underhood, and chassis applications

Whether you're building next-gen EVs or refining ICE platform parts, our coatings offer reliable NVH improvement without redesigning your part.

Improve Ride Quality With NVH-Reducing Coatings

NVH performance is no longer optional—it’s a key part of vehicle refinement and customer satisfaction. With vibration and resonance damping coatings from Precision Dip Coating , you can extend part life, simplify assembly, and deliver quieter, smoother rides. Contact us today to learn more.

Halar Coatings: Temperature, Friction, and Electricity Resistant

Wed, 09 Apr 2025 14:54:31 GMT

When it comes to industrial coatings, Halar® (ECTFE) stands out as one of the most reliable and high-performance options available. Known for its resistance to extreme temperatures, chemical exposure, and electrical conductivity, Halar coatings are trusted across industries such as electronics, chemical processing, mining, pharmaceuticals, and semiconductor manufacturing. At Precision Dip Coating , we apply Halar coatings using advanced techniques to deliver ultra-pure, smooth, and durable surfaces that meet strict regulatory and performance demands.

What Is Halar Coating?

Halar is the brand name for ethylene chlorotrifluoroethylene (ECTFE), a semi-crystalline fluoropolymer similar to PTFE (Teflon). It’s recognized for its exceptional:

Dielectric strength
Temperature resistance
Friction-reducing properties
Chemical resistance
Non-stick, non-porous surface

These features make Halar an ideal coating solution for high-risk, high-purity environments—especially in applications where other coatings may fail.

Key Industries That Benefit From Halar Coatings

Halar’s versatility and durability make it a top choice in the following sectors:

Electronics and semiconductors – For insulating sensitive components
Pharmaceutical and medical equipment – Where sterility and chemical resistance are critical
Chemical processing and storage – Piping, tanks, valves, and fittings exposed to aggressive chemicals
Mining and heavy industry – Protective coatings for high-wear components
Aerospace and defense – Where weight, thermal performance, and insulation are key factors
Exhaust and ventilation systems – Especially in corrosive or high-heat environments

Benefits of Halar Coating

1. Temperature Resistance

Halar performs reliably across a wide temperature range, from -80°C to 150°C in non-load-bearing applications. It maintains flexibility and durability even in sub-zero environments, while its high limiting oxygen index (LOI) of 52% gives it excellent flame resistance—making it suitable for exhaust ductwork, cleanroom systems, and thermal shielding.

2. Friction Reduction and Smooth Surface Finish

Ha lar’s ultra-smooth, non-stick surface drastically reduces friction, which is critical in moving parts such as:

Bearings
Valves
Actuators
Seals and cams

Its non-porous structure prevents debris, dust, or microbial buildup, making it ideal for environments where hygiene and performance go hand in hand. Reduced friction also leads to longer equipment life and lower maintenance costs.

3. Electrical Insulation and Dielectric Protection

With a low dielectric constant and excellent electrical resistance, Halar provides outstanding insulation properties. It's especially effective for:

Wire and cable jacketing
Circuit board insulation
Electrical enclosures and connectors

Special additives can also be introduced to modify conductivity or add anti-static properties, depending on the specific needs of your application.

4. Chemical and Corrosion Resistance

Halar offers long-term protection against acids, solvents, alkalis, and oxidizing agents. This makes it ideal for:

Chemical storage tanks and liners
Fume hoods and scrubbers
Industrial piping systems
Process components exposed to harsh fluids

It’s also highly resistant to UV, moisture, and environmental degradation, making it a reliable long-term solution.

Innovative Uses and Emerging Applications

Advancements in Halar application methods—including waterborne Halar coatings and the ability to coat certain plastic substrates—are expanding its role in sustainability and complex manufacturing environments. This innovation allows Halar to be used on lightweight components or in industries seeking eco-friendly coating alternatives.

Why Choose Precision Dip Coating for Halar Coatings?

At Precision Dip Coating , we combine years of technical expertise with ISO 9001:2015 certified quality processes to deliver high-performance Halar coatings for even the most demanding applications. Our services include:

Electrostatic spray and fluid bed coating options
Precise film thickness control and surface smoothness
In-house prototyping, testing, and design consultation
Supply chain and logistics support from concept to delivery
Custom solutions tailored to chemical, thermal, or electrical requirements

Whether you're coating components for a cleanroom, lab, or industrial processing plant, we have the capabilities to help you meet performance, compliance, and production goals.

Get the Protection and Performance of Halar Coating

When your application demands extreme durability, chemical resistance, and thermal insulation, Halar coating is the answer. Backed by proven results across multiple industries, our Halar coating services deliver clean, reliable, and long-lasting protection where it matters most. Contact Precision Dip Coating today to learn more about our Halar and other specialty polymer coatings.

Protect Your Employees With Dielectric Coating

Wed, 09 Apr 2025 14:51:36 GMT

In industries where exposure to electricity is a daily risk, safety is non-negotiable. Dielectric coatings are one of the most cost-effective and reliable ways to protect workers and equipment from electrical hazards. These specialized coatings create a durable, non-conductive barrier that insulates metal components, helping prevent electric shock, arc flash, and equipment damage. At Precision Dip Coating , we deliver advanced dielectric coating solutions for tools, personal protective equipment (PPE), and components in high-voltage and industrial environments.

What Is Dielectric Coating?

D ielectric coatings are electrical insulators applied to metal parts and surfaces to block the flow of electric current. These coatings leverage the molecular properties of poor conductors—like vinyl, epoxy, and nylon—to interrupt current transmission and provide a protective layer over conductive substrates like steel, aluminum, or copper. Beyond electrical insulation, dielectric coatings also provide:

Protection from moisture, chemicals, and corrosive environments
Resistance to physical wear and abrasion
Extended service life of tools and components
Safer handling for operators and technicians

These coatings are critical in high-risk environments, where even a momentary contact with energized surfaces could result in serious injury or death.

Key Applications of Dielectric Coatings

Dielectric coatings are widely used across industries such as electrical utilities, manufacturing, construction, and energy. Here are some of the most common applications:

High-Voltage Tools and Equipment

Tools used by linemen, electricians, and maintenance crews often come into direct contact with energized parts. Dielectric coatings help protect:

Pliers, cutters, and screwdrivers
High-voltage probes and testers
Cable handling tools
Tool grips and insulated handles

Power Distribution and Electrical Components

Components in power systems, control panels, and transformers can be coated to prevent arcing or accidental contact, such as:

Busbars and terminals
Power enclosures and junction boxes
Switches, insulators, and hardware brackets

Personal Protective Equipment (PPE)

Dielectric coatings can be applied to PPE to add an extra layer of electrical insulation and environmental protection, including:

Helmet shells and face shields
Safety barriers and shields
Insulated gloves and protective sleeves

Best Coating Materials for Dielectric Protection

The choice of dielectric coating depends on factors such as electrical rating, application method, chemical resistance, and mechanical durability. Here are the top materials we use at Precision Dip Coating :

Plastisol Coating

Ideal for high-voltage tools and PPE, plastisol is a flexible vinyl-based coating that offers outstanding electrical insulation, chemical resistance, and shock absorption. Its soft texture also provides excellent grip for tool handles.

Epoxy Coating

Epoxy is a hard, durable coating known for excellent adhesion, even on sharp edges and complex geometries. It delivers high dielectric strength and outstanding chemical and moisture resistance.

Halar Coating (ECTFE)

This high-performance fluoropolymer offers excellent dielectric properties, ultra-smooth surface finish, and exceptional resistance to chemicals, UV, and abrasion. Halar is often used in sensitive environments such as electronics manufacturing and cleanrooms.

Nylon Coating

Nylon powder coating is lightweight, tough, and ideal for environments that demand sterility, mechanical wear resistance, and medium-voltage insulation. It’s also renewable and non-toxic.

Vinyl Coating

Vinyl is a cost-effective coating solution with solid dielectric strength and environmental durability. It performs well in outdoor and industrial settings where exposure to chemicals or temperature shifts is common.

How Dielectric Coatings Are Applied

At Precision Dip Coating , we use multiple coating application methods to match your part’s geometry, material, and performance needs:

Dip Coating : Ideal for handles, hooks, and uniformly shaped components
Electrostatic Spray Coating : Delivers precision coverage and uniform thickness
Fluidized Bed Coating : Best for high-volume parts needing thicker, more durable coatings

Each process ensures full coverage and adhesion, reducing the risk of coating failures and extending product life.

Why Trust Precision Dip Coating for Electrical Insulation?

With decades of experience and an ISO 9001:2015 certified facility, Precision Dip Coating offers trusted expertise in dielectric coating solutions. We work with clients across the electrical, construction, manufacturing, and safety equipment industries to ensure their products are both compliant and high-performing. Our capabilities include:

Custom coating development and prototyping
Precision color matching and branding options
High-volume production with quality control at every step
Full supply chain and logistics support

Whether you're looking to insulate high-voltage tools or add protection to control panels and PPE, we provide coatings engineered to meet strict performance and safety standards.

Safeguard Your Workforce With Dielectric Coating Solutions

Electrical safety starts with the right materials and processes. At Precision Dip Coating , our dielectric coatings help manufacturers and operators reduce risk, extend equipment life, and meet critical industry standards. From high-voltage tools to power components and PPE, we deliver coating solutions that perform under pressure. Contact us today to learn more about our dielectric coatings.

Achieve Longevity and Durability With Sterilization Coating

Wed, 09 Apr 2025 14:48:36 GMT

When it comes to critical environments like healthcare, laboratory, and cleanroom manufacturing, equipment must meet the highest standards of cleanliness, safety, and durability. That’s where sterilization coatings—especially nylon powder coatings —excel. Known for their heat resistance, durability, and antimicrobial properties, these coatings provide a seamless, protective barrier that keeps tools and equipment sterile and long-lasting. At Precision Dip Coating , we offer advanced sterilization coating services that help manufacturers meet strict regulatory and performance requirements across a wide range of industries, from medical and robotics to semiconductor and pharmaceutical labs.

What Is Sterilization Coating?

Sterilization coating refers to a specialized protective layer—typically made from nylon powder—that is applied to medical and industrial equipment to create a non-porous, hygienic, and durable surface. It is most commonly applied using either electrostatic spray or fluidized bed coating techniques , both of which deliver smooth, uniform coverage. This seamless coating forms a continuous, gap-free surface that eliminates crevices where germs and bacteria could thrive—making it ideal for environments that require frequent autoclave sterilization or exposure to chemical cleaning agents.

Key Benefits of Nylon Sterilization Coatings

Nylon powder coatings are ideal for sterilization applications due to their unique combination of safety, resilience, and cost-efficiency. Here are some of the main benefits:

1. Seamless Surface That Resists Bacteria

The smooth, uniform finish of nylon coatings prevents microorganisms from settling into cracks or surface pores. This makes them ideal for surgical tools, trays, and equipment that need to be sanitized frequently.

2. High Heat and Autoclave Resistance

Nylon coatings tolerate repeated exposure to high temperatures and pressure in autoclaves without degrading, peeling, or warping—ensuring equipment remains sterile and safe to use.

3. Chemical and Moisture Barrier

Sterilization coatings protect against chemical exposure, corrosion, and moisture—common challenges in hospital, laboratory, and cleanroom settings.

4. Non-Toxic and Biocompatible

Nylon is a non-toxic, biocompatible material, making it safe for both patients and lab technicians in direct-contact environments.

5. Impact and Abrasion Resistance

Nylon powder coatings are naturally durable and resilient, offering an added layer of protection against daily wear, drops, or equipment collisions.

6. Sustainable and Cost-Effective

With a long lifespan and minimal maintenance needs, sterilization coatings offer a cost-effective way to enhance equipment longevity and reduce replacement cycles—saving time and money.

Where Are Sterilization Coatings Used?

Sterilization coatings are used wherever cleanliness, durability, and safety are non-negotiable. Below are common industries and applications:

Medical and Healthcare Environments

Surgical trays and containers
Instrument cases and racks
Defibrillator paddles
Diagnostic equipment
Hospital-grade metal furniture and stands

Laboratory and Research Facilities

Lab equipment exposed to biological agents
Reusable lab tools requiring regular sterilization
Test racks, trays, and carriers

Semiconductor and Cleanroom Manufacturing

Microelectronics assembly tools
Robotic handling components
Static-sensitive part holders

Robotics and Automation

Equipment components exposed to repeated mechanical cycles
Contact surfaces in controlled environments
High-touch robotic arms or grippers

These industries rely on consistent sterility and rugged protection—making nylon sterilization coating a go-to solution for improving both performance and compliance.

Why Choose Precision Dip Coating for Sterilization Solutions?

Precision Dip Coating is a trusted partner to manufacturers across healthcare, life sciences, and high-tech sectors. We offer a full suite of custom coating services, including:

ISO 9001:2015 certified quality systems
Expertise in Plastisol, Nylon Powder, and Halar Coatings
Electrostatic spray and fluidized bed application methods
Custom color-matching and texture options
In-house design, prototyping, and supply chain support

Whether you're coating medical tools or robotic components, our sterilization coatings are engineered to meet strict performance and hygiene standards—while adding long-term value to your equipment.

Get the Protection Your Equipment Deserves

Sterilization coatings from Precision Dip Coating are engineered to deliver long-lasting hygiene, resilience, and peace of mind in demanding environments. Backed by years of technical expertise and a commitment to quality, we help manufacturers enhance safety and durability without sacrificing efficiency or cost-effectiveness. Contact us today to learn more about sterilization coatings.

Take the Field Safely With Plastic Coating

Wed, 09 Apr 2025 14:46:07 GMT

Protect your gear, improve safety, and enhance performance with durable, colorful plastic coatings designed for athletic and recreational equipment. Whether you're managing a sports facility or manufacturing sporting goods, plastic coatings offer long-lasting protection and visual appeal that stand up to wear and tear. At Precision Dip Coating , we specialize in plastisol coating , Halar coating , and fluid bed powder coating —ideal solutions for making sports equipment safer, more durable, and easier to use.

Why Use Plastic Coatings for Sports Equipment?

Plastic coatings aren’t just cosmetic—they play a critical role in safety and usability. Coatings like Plastisol offer a thick, rubbery, flexible layer that guards against impact, harsh environments, and contamination. These coatings are applied through methods such as dip coating, electrostatic spray, or fluidized bed coating, forming a strong bond that resists wear over time.

Best Sports Equipment for Plastic Coating

Nearly all recreational and athletic gear can benefit from a protective plastic layer. Here are common examples of sports and fitness products that are ideal for dip coating:

Gym and exercise equipment (dumbbells, kettlebells, handles)
Fishing gear (pliers, rod holders, nets)
Playground equipment (monkey bars, slides, swing chains)
Golf clubs and accessories
Facemasks and helmets for football, hockey, and lacrosse
Camping and outdoor gear (tool handles, latches, and grips)
Sporting goods hardware (racks, nets, frames, and brackets)

How Plastic Coatings Enhance Sports Safety

Athletic environments demand equipment that performs under pressure. Here’s how plastic coatings improve sports safety and comfort:

Better Grip in Wet Conditions: Plastisol coatings have a slightly textured surface that improves grip, even when wet or sweaty. This reduces the risk of slipping and helps players maintain better control over equipment.
Impact and Vibration Dampening: The natural softness of plastic coatings absorbs shock and reduces vibrations—ideal for tools like bats, rackets, and barbells where user comfort and joint protection are essential.
Antibacterial and Hygienic Protection: Plastic coatings can serve as a barrier against germs and bacteria, especially on high-touch equipment in gyms or playgrounds. This makes them a valuable solution for public and shared environments.
Surface Smoothing and Edge Protection: Plastic creates a smooth, safe surface, covering up sharp or rough edges that could otherwise lead to injury. It also adds a layer of insulation against metal-on-skin contact.
Weather and Hazard Resistance: Plastic coatings offer insulation from extreme temperatures, moisture, and UV rays—helping keep equipment safe to use in outdoor or seasonal settings.
Easy Color Coding and Branding: Need to distinguish equipment by weight, size, or team? Plastic coatings can be custom-colored, offering easy product differentiation or team branding opportunities.

Benefits of Working With Precision Dip Coating

At Precision Dip Coating , we bring decades of experience in custom plastic coatings for sporting goods, fitness gear, and recreation equipment. Our ISO 9001:2015 certified facility provides:

In-house product development
Prototyping and design support
Mass production and high-volume coating
Custom color matching
Coating for metal, plastic, and mixed-material components

Whether you're looking to improve safety on the field or add long-term durability to your fitness products, we have a solution for you.

Partner With a Trusted Coating Specialist

With decades of experience, state-of-the-art equipment, and a commitment to delivering quality on every project, Precision Dip Coating is the trusted partner for sports and recreation equipment manufacturers across the country. Our coatings are designed to meet rigorous performance and safety standards while offering visual appeal and long-lasting durability. Contact us today to discuss your project and learn how we can help protect and enhance your sporting goods.

Case Study: Supporting Medical Manufacturing with Nylon Powder Coating — TAM Metal’s Long-Term Partnership with Precision Dip Coating

Fri, 04 Apr 2025 20:26:34 GMT

Client: Mark Cariddi, President, TAM Metal Products, Inc.
Industry: Precision Sheet Metal & Machined Products
Partnership Length: 10+ Years

The Challenge: Finding a New Partner for Medical-Grade Nylon Powder Coating

Over a decade ago, TAM Metal, a trusted manufacturer of precision sheet metal and machined parts, faced a challenge—their coating vendor shut down, and they needed a new partner who could match the precision and reliability their customers demand.

That’s when they discovered Precision Dip Coating.

The Solution: High-Quality Nylon Powder Coating with Outstanding Support

TAM Metal relies on nylon powder coating for its medical components—especially in applications where durability, sterilization resistance, and finish quality are critical.

Mark Cariddi, President and former owner of TAM Metal, found in Precision Dip Coating not just a technical solution—but a reliable, long-term partner.

“They’re the nicest people you’d ever want to deal with,” Mark shared. “When we’re in a jam, they always try to help. They give us the time we need and work with us in every way they can.”

Built on Trust: Communication, Performance, and Partnership

For TAM Metal, the relationship has gone well beyond transactions. It’s the people, communication, and follow-through that have kept the partnership strong for over 10 years.

“Cooperation, demeanor, performance, communication—it’s all there,” Mark said. “They’re very nice people to work with.”

This isn’t just a vendor—they’ve become a trusted extension of TAM Metal’s operation, especially in a high-regulation industry like medical manufacturing, where timelines and quality standards are critical.

A True Partner in Coating Solutions

For companies operating in industries where the stakes are high—such as medical and aerospace manufacturing—Precision Dip Coating provides more than coatings. PDC delivers confidence, responsiveness, and a team that’s always willing to work with you, not just for you.

If your business needs a proven partner for nylon powder coating, medical-grade applications, or reliable finishing services, Precision Dip Coating is ready to help.

Case Study: High-Stakes Coating for Auto Glass Tools — Why A.N. Designs Trusts Precision Dip Coating for Long-Term Solutions

Fri, 04 Apr 2025 20:26:31 GMT

Client: Robert Nilsson, Owner, A.N. Designs / UltraWiz Auto Glass
Industry: Auto Glass Tools and Manufacturing
Partnership Length: 15+ Years

The Challenge: Coating Precision Blades Without Compromising Automotive Paint

In the world of auto glass tools, there’s no room for error. When the tools being produced come in contact with high-value surfaces like vehicle paint, even the smallest flaw in the coating can cause costly damage.

That’s the challenge that led Robert Nilsson, owner of A.N. Designs, to partner with Precision Dip Coating.

“We needed to figure out how to coat a blade properly. If they’re coated improperly, they can scratch the paint—and that’s very expensive,” said Robert.

From masking techniques to selecting the right finish, Precision Dip Coating worked side-by-side with UltraWiz to ensure their tools delivered the safety and quality their customers expect.

Why Precision Dip Coating?

Robert has worked with Precision Dip Coating for over 15 years—long before the company moved to its current Waterbury location. And from the very beginning, it’s been more than a service provider relationship. It’s been a true collaboration.

“I wasn’t sure how to do it,” he said. “But I knew they had the ability.”

Robert credits Gary at PDC as an “incredibly smart problem solver” who brings creativity and persistence to every challenge. Rather than offering cookie-cutter solutions, the team works closely with A.N. Designs to troubleshoot, prototype, and adapt until the perfect process is found.

A Relationship Built on Trust and Shared Values

For Robert, Precision Dip Coating stands out in two ways: quality and personal connection.

“Our products are quality-first. We’re not chasing volume—we want to get it right,” he explains. “Of course, we need to be careful with pricing, but PDC is a fair-price place. Quality is more important, and their pricing is fair in comparison to everything that’s out there.”

But what really sets Precision Dip Coating apart?

“Other than my one other big vendor, I’ve never met a company that’s so personal. I walk in and I know everyone. Everyone is super polite, concerned about everything, and they take the time to understand your role,” Robert said.

The team doesn’t just coat parts—they get to know the people and the purpose behind the products. That level of connection builds trust, collaboration, and long-term success.

Looking Ahead: Innovating Together

The relationship between A.N. Designs and Precision Dip Coating isn’t static. As Robert says, “We’re always working on new things and new ways to do the coating. Other companies will look at your job and move on. Gary continues to work with us on new things and find new processes.”

Knowing that the team at Precision Dip Coating is thinking about your project, even when you’re not in the room—that’s something Robert doesn’t take for granted.

If you’re producing high-precision, high-risk components where coatings can make or break performance—or where reputation is on the line—Precision Dip Coating brings the kind of personal, quality-focused, and problem-solving mindset that makes all the difference.

Let’s explore how our Plastisol, Powder, or Halar Coating solutions can protect your next innovation.

Case Study: 20 Years of Reliable Coating Support — J. Dewey Manufacturing and Precision Dip Coating

Fri, 04 Apr 2025 20:26:29 GMT

Client: Brian, President, J. Dewey Manufacturing
Industry: Firearms Accessories (Cleaning Rods)
Partnership Length: 20+ Years

The Challenge: Consistent, Durable Coating for Gun Cleaning Rods

J. Dewey Manufacturing is known for producing high-quality gun cleaning rods—a product that demands a finish both durable and precise. When it came to finding a coating partner capable of meeting those standards, Brian, President of J. Dewey Manufacturing, turned to Precision Dip Coating.

That was nearly two decades ago. And they’ve been working together ever since.

“We have consistent work for them; pretty much at all times they have some of my product over there,” says Brian. “They maintain my schedule, have great turnaround time, and keep us on track with customers.”

The Solution: Long-Term Partnership and Turnkey Coating Support

Brian was introduced to Precision Dip Coating in the early 2000s, and like many long-term relationships, it started with a challenge.

“At the beginning, there’s a learning curve on how to coat the product,” he recalls. “But since then, we’ve been consistent and it’s been a smooth process.”

Today, Precision Dip Coating provides reliable, ongoing support to J. Dewey Manufacturing—ensuring every rod that leaves the facility is coated to specification and delivered on time.

Why Precision Dip Coating?

Over the years, the team at J. Dewey Manufacturing has come to count on Precision Dip Coating not just as a vendor, but as an extension of their own production process.

“They’ve been a reliable and consistent vendor over the years,” says Brian. “I would certainly recommend them to somebody. They’re a very solid company to work with.”

Precision Dip Hits the Mark for the Firearms and Other Industries

For companies in the firearms accessories industry, performance and protection aren’t optional—they’re expected. Whether it’s Plastisol, Powder Coating, or custom coating support, Precision Dip Coating delivers the consistency that long-term manufacturing partners like J. Dewey rely on.

Looking for a dependable coating partner who can meet your standards—and your deadlines? Precision Dip Coating is ready to step in.

Case Study: A True Partnership in Precision — How Ace Machine Relies on Precision Dip Coating for Quality and Communication

Fri, 04 Apr 2025 20:26:27 GMT

Client: Lori Smith, Ace Machine
Industry: Precision Machining and Fabrication
Partnership Length: 15+ Years

The Challenge: Dependable Coating for a Critical Customer Requirement

Ace Machine, a trusted name in high-precision machining and fabrication, relies on key vendors to help them meet the strict demands of their customers—especially when coating is a required specification.

That’s where Precision Dip Coating comes in.

“We were led to work with them based on one of our customer’s requirements,” explains Lori Smith, VP of Sales at Ace Machine. “But they’ve been a great partner—good communicator, parts being shipped on time, etc.”

Over the course of 15 years, what began as a customer-driven need has evolved into a valued, long-term collaboration.

The Solution: Quality Coating with Proactive Support

What sets Precision Dip Coating apart isn’t just meeting expectations—it’s exceeding them.

“We’ve never had a reject from any of their coatings, so the quality is there,” Lori shares. “There was an occasion where they caught a problem and redid the job before they even sent it to us.”

That level of ownership and attention to detail is why Ace Machine continues to trust Precision Dip Coating. Even from a distance—the companies are not located nearby—Lori says communication is always clear and reliable.

“We can’t just run by and see how they’re doing, so the great communication is valued.”

Standing By a Strong Partnership

When asked if she’d recommend Precision Dip Coating to others in the industry, Lori didn’t hesitate.

“I would absolutely feel comfortable recommending them. They have a dedicated team and a proven process in how they wrap their coatings around various parts. They’re a top vendor.”

More Than Just a Vendor—A Business Ally

What truly defines the relationship between Ace Machine and Precision Dip Coating is the sense of partnership. Lori describes working with Bob and Gary as more than transactional.

“I feel like with Bob and Gary that they’re more partners than just vendors. There’s a friendship there. When I’ve run into a problem where I’ve got parts in late and need a rush, they’ve always tried to help out.”

That level of commitment makes a difference not just for the project—but for the business.

“They’re invested in their business, but also invested in the fact that ours is doing well too. And they want to help with that.”

Let Us Handle Your Dip Coating Needs With Precision

In a high-precision world where coating quality can make or break a finished product, Precision Dip Coating brings not just expertise, but trust, responsiveness, and long-term partnership.

If you're looking for a coating provider that functions as part of your team—someone you can count on no matter the challenge—Precision Dip Coating is ready to step in.

Let’s talk about how we can support your production needs with coatings that are on time, on spec, and built on trust.

Case Study: Seamless Coating Solutions for Ultrasonic Systems — Crest Ultrasonics’ Ongoing Partnership with Precision Dip Coating

Fri, 04 Apr 2025 20:26:24 GMT

Client: Nic, Crest Ultrasonics

Industry: Ultrasonic Cleaning Equipment

Partnership Length: 5+ Years

The Challenge: Protecting Components in Harsh Ultrasonic Environments

Crest Ultrasonics, a leader in ultrasonic cleaning technology, designs systems that are intentionally built to degrade contaminants—but that harsh environment can also take a toll on the cleaning system’s components, especially the baskets used to hold items during the ultrasonic cleaning process.

According to Nic, Engineering Manager at Crest Ultrasonics, “Our systems are designed to degrade things and with all of the ultrasonic beating on the baskets, we rarely hear of any issues. The process has been excellent.”

When you're dealing with this kind of aggressive operational environment, quality and durability are non-negotiable.

The Solution: Halar Coating for Long-Term Durability

For more than five years, Crest Ultrasonics has partnered with Precision Dip Coating to provide them with Halar® coating solutions that extend the life of their baskets and components.

Nic credits Precision Dip Coating with making the entire process seamless, from quoting to logistics. “When we finish fabricating the baskets, we send them right out; it’s a seamless venture. Pricing has been good, and it ties into our systems easily,” he says.

Going Beyond the Coating: A Consultative Partner

One of the standout moments in Crest Ultrasonics’ relationship with Precision Dip Coating came when Bob (a key member of the PDC team) provided valuable manufacturing feedback that improved the long-term performance of the coated parts.

“We had a bit of back and forth to make things easier for coating and for long-term benefit where the coating would actually stay on longer. Providing that consultative aspect to manufacture it in a better way is really valued,” Nic explains.

This consultative approach ensures not just a better coating job—but a better part altogether.

Are you designing components that operate in harsh or high-impact environments? Let’s talk about how Halar, Plastisol, or Powder Coating solutions can help extend the life of your products. Contact Us today!

Case Study: From Small Runs to Long-Term Trust — How Gibson Good Tools Found a Partner in Precision Dip Coating

Fri, 04 Apr 2025 20:26:21 GMT

Client: Cyerra Britt, President, Gibson Good Tools
Industry: Specialty Tools Manufacturing
Partnership Length: ~2 Years

The Challenge: Finding a Vendor Willing to Support Small Parts at Reasonable Prices

As the manufacturing world emerged from the pandemic, many companies faced supply chain disruptions and vendor limitations—especially for smaller, low-volume parts.

For Gibson Good Tools, this was a real bottleneck. Most coating vendors wouldn’t touch the small parts they needed, or the price points were simply too high.

That’s when Precision Dip Coating stepped in.

“Their prices were much more reasonable than anything else that was available,” says President Cyerra Britt. “They were willing to work on our small parts when other vendors either wouldn’t take on the job or were too expensive.”

The Solution: A Responsive, Customer-Focused Coating Partner

Gibson Good Tools started out small with Precision Dip Coating—literally. Initial orders were limited runs of precision parts, and the PDC team delivered on every front: quality, pricing, and communication.

“After doing small orders and being happy, we decided to increase the volume with them,” Cyerra explains.

That trust was earned over time—and reinforced by reliable service. “I can call or email them and know that I’ll get a timely response. They’re easy to communicate with, and very willing to help get things done fast when needed.”

Dedicated to Mutual Success

In a world where vendors often treat smaller jobs like afterthoughts, Precision Dip Coating does things differently. Cyerra was quick to highlight what makes the relationship stand out:

“They truly want to help their business—and in turn help my business,” she says.

And in times of urgency, that responsiveness matters. “I can call, stressed about timelines or delivery, and they always try to help make everything go as smoothly as possible.”

Trust Precision Dip Coating For All of Your Dip Coating Needs

What began as a solution for a pandemic-era challenge has evolved into a trusted partnership built on clear communication, fair pricing, and results. Gibson Good Tools found more than a vendor—they found a team that understands the value of every part, every order, and every relationship.

If you’re looking for a coating partner who will go the extra mile—especially for small, specialized, or lower-volume parts—Precision Dip Coating is ready to help.

Let’s talk about how we can support your products with custom coatings and responsive service.

Powder Coating Solutions for Indoor and Outdoor Uses

Wed, 19 Mar 2025 14:42:22 GMT

Summer is here, and that means your outdoor plastic-coated and powder-coated products need to withstand prolonged hot temperatures, extensive UV exposure, and often increased wear and tear. Protective coatings are not all created equal, so choosing an appropriate coating formulation can make all the difference.

What Are the Best Coatings for Outdoor Applications?

Choosing the best plastic coating for any project requires balancing functional requirements, appearance, budget, and safety and regulatory guidelines. Performance under anticipated environmental conditions will also influence your choice of material.

How Does UV Exposure Affect Powder Coating?

Among the biggest threats to lasting powder coating is exposure to the ultraviolet rays of the sun. Extended UV exposure can cause chalking—when coatings develop a faded, powdery, even flaky surface—as pigments and other components in the coating formulation start to lose their bond with the surface.

Most coatings offer reasonable resistance to UV light, including nylon and polyethylene , but some epoxy formulations do not perform well over time with prolonged UV exposure. Plastisol and vinyl have high tolerance for UV exposure when additives are included in their formulations. Polyolefin , polyester , and Halar are standout options for UV tolerance, making them popular coatings for playground equipment, outdoor furniture, and fencing.

How Can Powder Coatings Protect Against Other Outdoor Exposures?

Powder coatings provide excellent protection against numerous common outdoor exposures, creating a durable barrier between vulnerable parts and the elements. The best protection against harsh weather includes:

Proper cleaning and surface preparation before applying the coating
Careful selection of coating material to match environmental conditions
Thorough coating application based on the part or product being protected
Complete heat curing to ensure adhesion and long-term durability
Appropriate care, cleaning, and maintenance to extend product life

Working with an experienced powder-coating team who can help you choose the best material for coating your project can mean the difference between durable, long-lasting results and a poor-quality finish that doesn't offer adequate protection.

Which Powder Coatings Are Best for Indoor Applications?

Indoor applications may not require the same level of UV resistance as outdoor coatings, but they still need protection against abrasion, corrosion, and chemical exposure. Some of the most effective powder coatings for indoor use include:

Epoxy coatings – Excellent for industrial equipment, appliances, and medical devices due to their chemical resistance and toughness.
Polyester coatings – Provide superior durability, color retention, and wear resistance, making them ideal for indoor furniture and metal products.
Nylon coatings – Great for applications where impact resistance and smooth finishes are needed, such as handrails, food equipment, and electrical enclosures.

How Can Powder Coating Extend the Life of Outdoor Furniture and Equipment?

Outdoor furniture, playground equipment, railings, and fences are constantly exposed to rain, snow, humidity, and temperature fluctuations, which can lead to rust, fading, and structural deterioration. Powder coating extends the life of these products by:

Preventing corrosion – A thick, durable layer keeps moisture from reaching the metal surface.
Providing a fade-resistant finish – Special UV-resistant coatings keep colors vibrant even in direct sunlight.
Reducing maintenance costs – Powder-coated surfaces are easy to clean and require less upkeep than painted finishes.
Improving aesthetics – A smooth, even coating enhances the appearance of metal furniture, fencing, and structures.

Powder Coating Services With Precision Dip Coating

At Precision Dip Coating , we specialize in providing high-quality powder coating solutions for both indoor and outdoor applications. Whether you're looking for a UV-resistant coating for playground equipment, a corrosion-resistant coating for outdoor furniture, or a durable finish for industrial parts, we have the expertise and materials to get the job done right. Our team of professionals will work closely with you to determine the best coating solution based on your project requirements, ensuring maximum protection and longevity.

With years of experience and state-of-the-art coating technology, we can handle projects of all sizes, from small-scale custom applications to large industrial orders. We pride ourselves on delivering superior durability, precise application, and exceptional customer service. When you choose Precision Dip Coating , you're not just getting a protective finish—you’re getting a coating solution that enhances performance, aesthetics, and longevity. Contact us today to learn more!

What is Dip Coating?

Wed, 19 Mar 2025 14:39:16 GMT

Dip coating is a traditional plastic coating technique where a protective layer of liquid plastic, usually vinyl-based plastisol , is applied to a part or product. With applications across nearly every industry, cost-effective plastisol brings an array of benefits to countless projects.

How Does Dip Coating Work?

In brief, dip coating involves immersing a preheated part in liquified plastisol and heat curing it to set the coating. It results in a durable, rubbery, flexible protective layer in varying thicknesses depending on the needs of your project. Further versatility comes with a cold dip process to accommodate parts that won't tolerate preheating but can still withstand heat curing. Additional molding techniques expand plastisol's range, allowing for enhanced functionality and customization.

Why Is Dip Coating So Useful?

Dip coating with plastisol is highly versatile and offers benefits across numerous industries. Some of the most valuable advantages of plastisol dip coating include:

Insulation – Excellent thermal and electrical protection
Look & Feel – Can be color-matched, have special visual effects, and a variety of textures and finishes
Durability – Long-lasting and wear-resistant
Chemical & Corrosion Resistance – Resistant to alkalis, acids, and extreme corrosion
Abrasion & Impact Resistance – Bounces back from all kinds of use and abuse
Noise & Vibration Reduction – Minimizes noise and limits vibrations that can cause damage to parts, equipment, and workers
Cost-Effective – One of the most budget-friendly coatings available

Plastisol's natural qualities can be further enhanced with a variety of additives, such as improved UV tolerance or increased hardness for specialized applications.

What Industries & Products Benefit from Dip Coating?

Among the most popular applications of dip coating are:

Tool handles for improved grip and comfort
High voltage tools and other parts for the electrical industry
Sporting goods , including fishing lures, sports equipment, and safety gear
Automotive applications , such as BSR (Buzz, Squeak, Rattle) reduction, safety, and comfort features
Playground equipment , where durability and softness are key
Screen printing ink for high-quality printing applications
Personal protective equipment (PPE) for enhanced safety in multiple industries

What Are the Differences Between Dip Coating and Powder Coating?

A common question is whether dip coating or powder coating is the better option for a given application. While both methods provide protective coatings, there are key differences:

Dip Coating : Offers a thicker, rubberized, flexible coating with excellent insulation and impact resistance. Ideal for tool grips, high-voltage insulation, and corrosion protection.
Powder Coating : Produces a thinner, harder, and more durable finish, often used for metal parts that require wear resistance, such as automotive components and industrial equipment.

Choosing between dip and powder coating depends on the material being coated, environmental conditions, and performance requirements.

Can Dip Coating Be Customized for Specific Applications?

One of the biggest advantages of dip coating is its ability to be customized for different applications. Depending on the industry and intended use, dip coatings can be tailored with:

Color Matching – Custom colors for branding, aesthetics, or safety coding
Textured Finishes – Smooth, soft-touch, or grip-enhancing finishes for different functionalities
UV Protection – Additives that enhance resistance to sunlight and outdoor exposure
Increased Hardness – Formulations that offer extra durability for heavy-use environments

Customization makes dip coating an excellent solution for specialized applications in medical, automotive, construction, and industrial sectors.

Dip Coating Solutions With Precision Dip Coating

At Precision Dip Coating , we have decades of experience providing plastisol dip coating and molding services. Whether your project requires plastisol or another plastic powder coating solution, we can give it the protection, durability, and look you need.

Why Bus Bar Coatings Matter

Wed, 19 Mar 2025 14:21:23 GMT

If you use electricity, you're taking advantage of the important job bus bars play in transmitting it throughout generation and distribution systems. From cell phones to power stations and everywhere in between, bus bars help electricity travel safely and efficiently to where it's needed.

What Are Bus Bars?

Bus bars, or busbars, are metal strips or rods, typically made of copper, brass, or aluminum, that connect parts of electrical distribution systems. While small bus bars are used in a variety of electronics, larger bus bars are a vital component of both low- and high-voltage environments, including power generation applications, aluminum smelters, electric vehicles, electrical service panels, switchyards, generators, charging stations, and battery banks. Systems of bus bars are commonly used to supply power in facilities such as factories and hospitals.

Why Do Bus Bars Need Coatings?

Efficient conduction is a vital part of any electrical system, and coating bus bars can help maintain them at their peak ability to conduct current. Many powder and dip coatings are suitable for electrical applications, although epoxy, vinyl, and plastisol are most commonly used to protect bus bars from corrosion, oxidation, and electrical hazards.

How Do Coatings Protect Bus Bars from Corrosion and Oxidation?

Corrosion and oxidation can reduce the ability of a bus bar to efficiently do its job by increasing resistance and even contributing to possible overheating and system failure. Powder coating on bus bars protects them from exposure to air, moisture, and other contaminants that contribute to oxidation and corrosion. By sealing the metal surface, coatings extend the lifespan of the bus bars and ensure consistent electrical performance.

How Do Coatings Improve Bus Bar Safety?

Bus bars, particularly in high-voltage environments, carry substantial electrical loads. Without proper insulation, they pose serious safety risks, including electrical shock, short circuits, and arc flash incidents. Coatings such as plastisol provide a protective insulating layer that reduces the risk of accidental contact, making systems safer for workers. Additionally, coated bus bars minimize the buildup of dust and debris, which can contribute to electrical faults over time.

What Are the Best Coatings for Bus Bars?

Choosing the right coating depends on the specific application and environment in which the bus bar is used. The most commonly used coatings include:

Do Coatings Affect Electrical Conductivity?

A common concern is whether coatings reduce a bus bar’s ability to conduct electricity. While coatings do add a protective layer, they are typically applied in a way that preserves electrical conductivity where needed. Selective coating techniques ensure that only non-contact areas are coated, leaving connection points exposed to maintain optimal electrical flow. Some coatings are even formulated to enhance conductivity while still offering protection from environmental damage.

Bus Bar Coatings With Precision Dip Coating

At Precision Dip Coating , bus bar coatings are just one of the many ways we serve the electrical industry. Our insulating, dielectric coating services protect your electrical components and improve workplace safety. With expertise in epoxy, vinyl, and plastisol coatings, we ensure your bus bars are shielded from corrosion, oxidation, and electrical hazards. Contact us today to learn more about our bus bar coatings!

Keeping Healthcare Workers Safe With Dip & Spray Coating

Wed, 19 Mar 2025 14:17:27 GMT

Healthcare environments require special care to keep staff and their patients safe. Polymer dip and spray coatings play a critical role in infection control, surface protection, and equipment longevity—yet they’re often overlooked. These coatings act as a protective barrier against germs, bacteria, and hazardous contaminants, ensuring that hospitals, clinics, and laboratories maintain the highest standards of hygiene and safety.

Antibacterial and Antimicrobial Coatings

Many polymer coatings, whether applied by dip coating, spray coating , or fluidized bed coating , possess natural antibacterial and antimicrobial properties. Advanced formulations can also incorporate antimicrobial additives to further inhibit bacterial growth on medical tools, surfaces, and equipment. By reducing bacterial and viral contamination on frequently touched surfaces, these coatings enhance infection control in operating rooms, ICUs, and patient areas while extending the lifespan of coated equipment by preventing biofilm buildup.

Sterilization-Resistant Coating

Specialized sterilization coatings offer long-lasting protection for medical tools, cases, and other equipment that must endure repeated autoclave cycles. These coatings ensure that high heat, moisture, and pressure don’t degrade surfaces over time, keeping essential instruments safe for continuous use. Applications include surgical instruments like forceps and scalpels, medical trays and storage cases, as well as shelving and carts used in sterile environments.

How Coatings Keep Medical Equipment Cleaner

Coatings such as nylon and Halar create an ultra-smooth, uniform surface that prevents moisture penetration and corrosion. By reducing the risk of rust, wear, and sharp edges, these coatings make medical instruments easier to clean and sanitize, reducing the likelihood of cross-contamination. A protective barrier against biological contamination minimizes microbial adhesion by eliminating surface irregularities while improving resistance to disinfectants and cleaning chemicals used in healthcare settings.

Enhanced PPE Protection with Polymer Coatings

Polymer coatings play a crucial role in strengthening PPE (Personal Protective Equipment), helping healthcare workers stay safe during routine and high-risk procedures. Face shields, gloves, dispensers, and medical racks benefit from coatings that improve durability and performance. Coatings such as epoxy and vinyl enhance scratch resistance on face shields, protect racks and dispensers from contamination, and provide heat-resistant barriers on gloves for added safety.

Comfort & Safety Enhancements for Medical Staff

Plastisol dip coating provides ergonomic benefits by softening hard handles and improving grip comfort. This is particularly important for surgical tools, diagnostic devices, and handheld medical equipment used for prolonged periods. By reducing hand strain and fatigue, insulating against extreme temperatures and electrical hazards, and preventing friction, impact, and wear-related damage, polymer coatings enhance overall safety and usability for medical professionals.

Regulatory Compliance: Meeting Medical Industry Standards

Healthcare coatings must comply with strict industry standards to ensure safety and effectiveness. Precision Dip Coating provides ISO 9001:2015-certified solutions that meet or exceed FDA and medical industry regulations for surface protection. Key compliance factors include FDA-approved coatings for medical equipment, biocompatibility for use in sterile environments, and resistance to medical-grade disinfectants, ensuring long-term safety and performance.

Cost-Effective Protection for Medical Equipment

Investing in dip and spray coatings helps healthcare facilities save money by extending the life of expensive equipment. Rather than frequently replacing worn-out tools, hospitals benefit from durable, long-lasting coated surfaces that reduce replacement costs, lower maintenance expenses, and improve overall return on investment by ensuring medical instruments last longer.

Eco-Friendly Coating Solutions for Healthcare

Many modern dip and spray coatings are formulated with low-VOC (volatile organic compound) emissions, making them a more sustainable choice. Healthcare facilities can reduce their environmental impact while maintaining superior hygiene and protection. By minimizing chemical waste from frequent cleaning and replacements, using non-toxic coating materials, and supporting green initiatives in medical manufacturing, these coatings provide an environmentally responsible solution for the industry.

Protecting Healthcare Professionals With Precision Dip Coating

At Precision Dip Coating , we are committed to protecting healthcare workers, patients, and medical environments with high-quality dip coating, spray coating, and powder coating solutions. Our coatings provide unmatched protection against bacteria, contamination, corrosion, and wear, ensuring medical equipment remains safe and durable. Contact us today to learn more!

Electrostatic Painting & Spray Coating Have You Covered

Fri, 28 Feb 2025 14:13:28 GMT

Bare metal is vulnerable to oxidation, rust, corrosion, and other damage, and it often doesn't have the appealing look you might want for your product. A coat of paint is a standard solution for protection and improved appearances, but it may not adhere well to the surface below, and may not last very long. Electrostatic spray coating is an ideal solution for a durable, protective coating in colors that suit your needs.

What Is Electrostatic Spray Coating?

Traditional wet painting involves a liquid paint being applied to a surface, often by spraying, and allowing it to dry. Binders in the liquid paint enable it to adhere to the surface being painted. Electrostatic spray coating involves the same spraying technique, but instead of binders, negatively charged surfaces attract positively charged coatings, creating a powerful bond at the molecular level.

Are Electrostatic Spray Coating and Electrostatic Painting the Same Thing?

The terms electrostatic painting and spray coating are often used interchangeably, but they refer to different processes. Both produce a smooth, even coating

Electrostatic Spray (Powder) Coating

Uses charged, powdered polymer
Heat cured
Most durable
Applied in shop

Electrostatic Painting

Uses charged, liquid paint
Air cured
More durable than traditional painting but less durable than powder coating
Applied in shop or on site

Applications for Electrostatic Spray Coating

Powder coating is one of the best protections for metal products. Specific coating formulations should be selected for the additional benefits they offer, for example:

Ultra-smooth Halar is exceptionally durable and has minimal friction
Durable, corrosion-resistant epoxy is popular for electrical and industrial applications
UV-tolerant, colorful polyester is commonly used for patio furniture and many household goods
Exceptional durability and resistance to wear and damage, polyolefin coatings are found on playground equipment and other outdoor applications
Nylon is environmentally friendly, with applications in medical (including sterilization coating), industrial, and automotive applications, among others

Cost Efficiency: Why Electrostatic Coating Saves You Money

One of the biggest advantages of electrostatic spray coating is its cost efficiency, making it a preferred choice for businesses looking for long-term savings.

Minimal material waste – The electrostatic process ensures that over 95% of the coating adheres to the surface, reducing overspray and wasted material.
Longer-lasting protection – The durability of powder coatings reduces the need for frequent recoating or maintenance, lowering costs over time.
Faster application & curing – Compared to traditional liquid painting, electrostatic coatings require less labor and dry faster, reducing production downtime.
Energy efficiency – Heat-cured coatings require lower temperatures and shorter curing times than other industrial coating methods, leading to lower energy consumption.

Businesses in manufacturing, automotive, construction, and consumer goods benefit from cost-effective electrostatic coatings that reduce both material and labor expenses.

Environmental Benefits: A Sustainable Coating Choice

For industries prioritizing sustainability, electrostatic spray coating is an eco-friendly alternative to traditional wet painting methods.

Zero or low VOC emissions – Unlike liquid paints, which contain harmful volatile organic compounds (VOCs), powder coatings are non-toxic and environmentally safe.
No hazardous solvents – Electrostatic coatings eliminate the need for solvent-based adhesives, reducing exposure to harmful chemicals.
Recyclable powder coatings – Excess powder can be collected, filtered, and reused, minimizing waste disposal.
Durable, long-lasting finish – Because coatings last longer, fewer materials are used over time, leading to reduced environmental impact.

Industries focused on green manufacturing, LEED certifications, and environmentally responsible practices can benefit from electrostatic spray coating as a sustainable finishing solution.

Protect & Elevate Your Products With Professional Coating Services

At Precision Dip Coating , our professional team offers electrostatic spray coating services for every industry, providing cost-efficient, environmentally friendly, and highly durable solutions. Whether you need coatings for industrial equipment, consumer products, or outdoor applications, we have the expertise to deliver exceptional results. Contact us today to discuss custom coating solutions for your next project!

Powder Coating and Small Details

Fri, 28 Feb 2025 14:07:54 GMT

Whether it's serial numbers, part identifiers, warning messages, assembly indicators, a company logo, or some other small detail, you probably don't want powder coating to hide it. Choosing a company with extensive powder coating experience can ensure a coating formulation and application that keep these important parts of your product easily visible while providing the protection and appearance you want.

Is Powder Coating Suitable for Products with Small Details?

The short answer is yes, powder coating is absolutely appropriate for coating items where small details must be preserved. Engraved or raised markings or details will be unaffected by most plastic coatings, but because different coating techniques typically produce coatings of varying thickness, the application method may be a factor.

Electrostatic spray coating offers the thinnest coatings, typically in the range of 0.001" to 0.010", with some applications as thick as 0.3".
Fluidized bed applications are a bit thicker, generally 0.007" to 0.025", and may obscure details with very minor differences in depth or height.
Dip coatings, such as plastisol, are most likely to cover over any small details, with hot-dip coatings ranging in thickness between 1/16" and 1/4"

Areas can also be masked through the coating and curing processes to prevent them from being coated, allowing any markings there to remain entirely unaffected.

Laser Etching for Precision Markings After Powder Coating

For industries that require high-precision markings on coated parts, laser etching is a game-changer. This method ensures that engraved details remain sharp and legible, even after powder coating.

High precision – Laser etching allows for crisp, detailed markings without damaging the protective coating.
Permanent identification – Ideal for serial numbers, barcodes, logos, and regulatory markings that need to withstand abrasion and harsh environments.
Works on various coatings – Effective on polyester, epoxy, urethane, and thermoplastic powder coatings.
Zero-contact process – Eliminates the risk of distortion or fading that can occur with traditional printing methods.

Laser etching is particularly valuable for aerospace, medical, and industrial applications where traceability and durability are essential.

Techniques for Adding Small Details After Powder Coating

In cases where a protective plastic coating must be complete but details may be obscured, we offer a variety of secondary services, including:

Pad Transfer Printing - best for uneven shapes
Hot Stamping - best for flat surfaces
Silk Screening - commonly used for larger printing

At Precision Dip Coating, we have the experience and knowledge to ensure your project is completed to meet or exceed your requirements. Contact us today to take advantage of our many years of dip and powder coating expertise.

Color Contrast Coatings for Enhanced Visibility

Another way to ensure text, logos, and identifiers remain clear is through the use of color contrast coatings. This technique improves the readability of markings by adding high-contrast finishes.

Dual-layer powder coatings – A base coat of one color (e.g., black) is applied first, followed by a lighter or contrasting top coat.
Selective masking – Certain areas of a part are masked off during the coating process to preserve natural contrast.
UV-reflective coatings – Used in safety and industrial applications, making markings visible under UV light.
Textured finishes – Helps enhance engraved lettering for better legibility, even in low-light conditions.

These methods are ideal for industries such as electronics, automotive, medical devices, and aerospace, where identification and branding are crucial.

Get Superior Coating Solutions With Precision Dip Coating

At Precision Dip Coating , we have the experience and knowledge to ensure your project is completed to meet or exceed your requirements. Whether you need precision marking solutions, high-contrast coatings, or custom branding, we have the expertise to deliver outstanding results. Contact us today to take advantage of our many years of dip and powder coating expertise and discover how we can help bring your vision to life!

How Can Powder Coating Be Eco-Friendly?

Fri, 28 Feb 2025 14:04:44 GMT

Many people hear the words "plastic" or "spray painting" and expect them to be problems for the environment. While that may have been true for some approaches of the past, the powder coating techniques and recent innovations in plastic formulations can mean coating solutions that are far more environmentally friendly and sustainable than traditional methods and materials.

Some Ways Powder Coating Is Naturally Eco-Friendly

The materials and techniques used in powder coating make it an inherently eco-friendly process.

Powder Coating Is Long-Lasting. Because powder coating is so durable and resilient, it offers longer-lasting protection than other solutions. As a result, powder coated products have a longer life-cycle and can go longer before needing to be retreated, reducing the environmental impact of replacing or recoating them.
Powder Coating is Non-Toxic. Powder coating does not contain or require lead, solvents or other toxic chemicals as part of the process or the cleanup, unlike many traditional painting or coating techniques, so pollution and contamination are minimized. The materials themselves are non-toxic, with BPA-free and phthalate-free formulations available.
Powder Coating Supports Sustainability. The powder coating process is an excellent match for the three "R"s of sustainability: reduce, reuse, recycle.
Powder Coating Reduces Material Needed. Powder coating has long been recognized as a very low-waste process. Because sprayed powder is electrostatically attracted to the surface being coated, extremely little is wasted.
Reusing Powder Coating Material. While there is very little overspray with powder coating, the little there is can also usually be collected and reused, meaning only a tiny fraction is truly wasted.
Recycled Plastic Coatings Are Becoming Available. Innovative powder coating materials are coming onto the market using recycled plastics, eliminating the need to produce new plastic for coating needs.

Energy Efficiency of Powder Coating

Powder coating is not only a low-waste process but also one of the most energy-efficient finishing methods.

Lower curing temperatures – Unlike traditional wet paint methods, which require extended drying times and high heat, powder coatings cure at lower temperatures, significantly reducing energy consumption.
Fast application & curing – Powder coatings require less time in curing ovens, which translates to lower power usage and increased throughput for manufacturers.
Less air pollution – Since powder coatings do not rely on harsh solvents, they emit fewer volatile organic compounds (VOCs), which means less airborne pollution and a healthier workplace.

For companies looking to reduce their carbon footprint while maintaining high-quality finishes, powder coating is a cost-effective and energy-saving alternative.

Powder Coating Meets Environmental Regulations & Standards

As global environmental regulations become more stringent, industries are shifting toward sustainable finishing solutions like powder coating. This method aligns with several key environmental standards, including:

EPA regulations – Powder coatings comply with Environmental Protection Agency (EPA) standards by significantly reducing hazardous waste and VOCs.
LEED compliance – Businesses focused on green building certifications (LEED) benefit from using powder coatings as a low-emission, eco-friendly finishing process.
OSHA & workplace safety – Powder coatings eliminate harmful fumes and toxic solvent exposure, improving air quality and ensuring a safer work environment for employees.
ISO 14001 environmental management – Many powder coating solutions contribute to ISO 14001 certifications, which emphasize sustainable business practices and environmental responsibility.

Industries that prioritize eco-conscious manufacturing can rely on powder coating to meet compliance standards while maintaining exceptional durability and quality.

The Precision Dip Coating Advantage

At Precision Dip Coating , we strive to offer high-quality plastic coating and dipping solutions that fulfill our customers' diverse needs with our naturally eco-friendly materials and processes. Whether you need sustainable, energy-efficient coatings or compliance with environmental standards, our team delivers innovative solutions that meet both performance and sustainability goals. Contact us today to learn more about our dip, spray, and fluidized-bed coating capabilities, and discover how we can help make your projects greener and more efficient!

Exploring Polyethylene and Polyolefin Coatings

Fri, 28 Feb 2025 14:00:40 GMT

Among the many polymer coating materials available for powder spray and fluidized bed coatings are polyolefin and polyethylene. These versatile plastics are particularly useful for situations where their great performance with extended exposure to sunshine, sea water, and harsh weather is especially valuable.

How Are Polyolefin and Polyethylene Related?

Polyethylene and polyolefin are related coatings, with polyethylene being a specific member of the broader family of polyolefins in which ethylene is one of the main components. Because of this relationship, polyethylene retains many of the characteristics that make polyolefin such a versatile coating, along with its own unique strengths.

Benefits of Polyolefin Coatings

Among the many reasons we recommend our hybrid polyolefin coating are:

Excellent performance with prolonged UV exposure without yellowing
BPA-free
Excellent resistance to impacts and abrasions
Resistance to mold, mildew, fungus, and bacterial growth
Superior performance with saltwater exposure
Strong resistance to many chemicals and corrosives

Benefits of Polyethylene Coatings

Polyethylene coatings, typically as High-Density Polyethylene (HDPE) and Low-Density Polyethylene (LDPE), can be crystal clear to a more opaque appearance with strengths including:

Superior crack-resistance
Food-grade formulations
Easily colored
Durable and long-lasting
Tolerates repeated use and abuse
Wide range of temperature tolerance

Eco-Friendly and Sustainable Coating Solutions

Polyethylene and polyolefin coatings are gaining traction in industries focused on sustainability and environmental responsibility. These coatings are:

Recyclable – Many polyolefin-based coatings can be repurposed or recycled, reducing waste.
Non-toxic & safe – Free from BPA and harsh chemicals, making them a great choice for food equipment, medical tools, and consumer products.
Low environmental impact – With low VOC emissions, they contribute to cleaner manufacturing processes and greener initiatives.
Longer lifespan – Reducing the need for frequent replacements, lowering waste and material consumption.

For industries prioritizing eco-conscious solutions, polyolefin and polyethylene coatings offer durability without environmental compromise.

Common Applications for Polyolefin and Polyethylene Coatings

Resilient polyolefin and polyethylene coatings are commonly used for:

Shelving, garment racks, and other wire products which must withstand heavy use, especially in commercial settings
Playground equipment, bike racks, and other outdoor furniture and fixtures
Protective coatings for underground pipes
Marine and waterfront equipment, benches, fences and other fixtures exposed to saltwater and sea air

Customization and Color Matching for Branding

One of the biggest advantages of polyolefin and polyethylene coatings is their ability to be customized for aesthetics, branding, and product differentiation. Businesses benefit from:

Vibrant color options – Polyethylene coatings can be color-matched to specific brand guidelines.
Matte, glossy, or textured finishes – Adjust the appearance and grip based on application needs.
Logos and patterns – Custom applications allow branding elements to be seamlessly integrated into coated products.
Enhanced product visibility – Ideal for retail displays, consumer goods, and safety equipment that requires high visibility.

For industries requiring both function and aesthetics, these coatings deliver a highly durable, visually appealing solution.

Elevate Your Products With Precision Dip Coating

At Precision Dip Coating , we offer an extensive range of polymer coating and molding services that are second to none. With decades of experience, we specialize in materials such as plastisol, Halar, nylon, and sterilization coatings, delivering solutions tailored to industries from aerospace to medical equipment. Whether you need high-performance coatings for durability, eco-friendly solutions, or customized finishes for branding, our team has the expertise to meet your needs. Contact us today to learn how our coatings can enhance your project’s durability, sustainability, and visual appeal while saving you time and money!

Powder Coating FAQ: Answers to Your Most Common Questions

Wed, 08 Jan 2025 19:51:48 GMT

Powder coating is a versatile, durable, and eco-friendly finishing process that offers exceptional results for a wide range of applications. Over the years, we’ve encountered a variety of questions from our customers, so we’ve compiled this comprehensive FAQ to address your most common concerns and provide you with the information you need to make informed decisions about your coating projects.

1. How long will powder coating last?

Powder coating is known for its exceptional durability, with most applications lasting 15–20 years under normal conditions. Longevity depends on several factors, including proper surface preparation, the choice of materials, and the environmental conditions the coated item will face. Coatings exposed to UV light, extreme temperatures, or corrosive environments may require special formulations to maintain their integrity over time.

2. What colors can I choose for powder coating?

Powder coating offers nearly unlimited color options. Whether you need a standard color or a custom match, we can pigment most coatings to meet your exact requirements. Many customers choose colors from established systems such as RAL, Pantone, or MIL-SPEC, ensuring consistency across projects. Additionally, we offer special finishes such as metallic, textured, or iridescent effects to create a unique look for your products.

3. Is powder coating better for indoor or outdoor applications?

Powder coatings are highly durable and perform well in both indoor and outdoor settings. However, the type of coating used matters:

Special formulations, such as UV-stable epoxies, can improve the performance of coatings in challenging outdoor environments.

4. What sizes of products can be powder coated?

Powder coating is incredibly versatile, allowing for the coating of products in almost any size. At Precision Dip Coating, we are equipped to handle a wide range of product dimensions. Our facility includes custom-designed equipment that can be adjusted to accommodate large or unusually shaped items, ensuring a seamless coating process regardless of your project’s requirements.

5. What materials can be powder coated?

Powder coating is primarily used on metal due to the electrostatic process and heat curing involved. However, advancements in technology now allow for the coating of non-metal materials such as wood, plastics, and glass. Specialized coatings, like Halar or UV-curable powders, make it possible to coat these more sensitive materials while maintaining excellent adhesion and durability.

6. Is powder coating safe?

Yes, powder coating is one of the safest and most environmentally friendly finishing methods available. Powder coatings are non-toxic, free of volatile organic compounds (VOCs), and generate virtually no waste. This makes them a sustainable choice for a variety of industries, including medical equipment, food service, and consumer goods. Additionally, the absence of harmful solvents and residues makes powder coating safer for workers and end users alike.

7. How thick is powder coating?

The thickness of powder coatings varies depending on the application method and the material used:

These options allow for precise control over the thickness, ensuring optimal performance and appearance for each project.

8. How do I choose a powder coating material for my project?

Selecting the right powder coating material depends on several factors:

Our team at Precision Dip Coating has decades of experience and can guide you in choosing the best material for your project.

9. Do I need to do anything special to prepare my products for powder coating?

Proper preparation is essential to achieving a high-quality, durable finish. At Precision Dip Coating, we handle all preparation in-house to ensure your parts are ready for coating. This includes:

By controlling the preparation process, we guarantee superior results for every project.

10. What special effects and finishes are available with powder coating?

Powder coating isn’t just about durability; it’s also about aesthetics. We offer a variety of special effects and finishes, including:

These customizations allow you to tailor the appearance of your product to meet both functional and visual requirements.

11. Why should I choose Precision Dip Coating ?

At Precision Dip Coating , we pride ourselves on offering comprehensive powder coating solutions tailored to your needs. From professional application techniques like electrostatic spray and fluidized bed coating to in-house preparation and custom equipment design, we handle every aspect of your project with precision and care. Our ISO 9001:2015 certification ensures that you receive consistent, high-quality results every time.

Ready to Get Started?

If you have more questions about powder coating or are ready to start your project, contact Precision Dip Coating today. Our team of experts is here to help you choose the best materials, finishes, and techniques to meet your needs. Let’s work together to create durable, beautiful, and high-performing solutions that exceed your expectations!

Choosing Colors for Your Dip or Spray Coating Project

Wed, 08 Jan 2025 19:40:54 GMT

When many people think of powder or dip coatings, they imagine plain, utilitarian finishes designed solely for protection. However, these coatings offer far more than just durability. With advancements in technology, dip and spray coatings now provide an extensive palette of colors and finishes that rival the variety seen in paint swatches at any home improvement store. Whether you're aiming for bold, eye-catching hues or subtle, professional tones, dip and spray coatings can meet your aesthetic and functional needs.

How Are Spray and Dip Coating Colors Created?

The process of coloring spray and dip coatings starts with the coating material itself. For powder coatings, pigments are added to the plastic material before it is ground into a powder. This ensures the color is evenly distributed and vibrant. In dip coating, the desired pigments are mixed directly into the liquid plastisol or other coating materials. These pigments are combined with additional additives to enhance qualities like UV resistance, gloss, or texture, ensuring the final product meets both visual and performance requirements.

Can You Really Choose Any Color?

Yes, nearly any color can be achieved with powder and dip coatings! Most projects begin with standard colors, often chosen from established color systems such as:

These systems offer hundreds of pre-formulated colors, which can be used as-is or modified to meet specific customer requirements. Custom color matching is also available, allowing brands to align coatings with their unique branding or aesthetic goals.

However, it's essential to consider how colors interact with different materials and environments. For instance:

Starting with the exact desired color is typically the best strategy for achieving smooth, consistent results.

Special Color Effects and Textures

The creative possibilities for powder and dip coatings go far beyond solid colors. These coatings can include special effects and finishes, such as:

Specialized finishes also provide added benefits. For instance, textured coatings can improve grip, while metallic finishes may offer enhanced durability in demanding environments.

Factors to Consider When Choosing Coating Colors

When selecting colors for your dip or spray coating project, keep these factors in mind:

Why Choose Precision Dip Coating ?

At Precision Dip Coating , we specialize in helping clients achieve the perfect balance of aesthetics and performance. Our expertise in plastisol dip coating, fluid bed powder coating, and electrostatic spray powder coating ensures that we can meet a wide range of needs. With access to an extensive selection of colors and finishes, we can customize coatings to match your exact specifications.

Ready to Transform Your Products?

If you’re ready to explore the possibilities of color and finish for your next dip or spray coating project, contact Precision Dip Coating today . Our team of experts is here to guide you through the process and deliver high-quality results that bring your vision to life. From vibrant colors that enhance brand appeal to durable finishes that stand the test of time, we tailor our solutions to meet your exact needs. With decades of experience and cutting-edge technology, we ensure every coating not only looks great but performs flawlessly in its application. Let’s make your products stand out and leave a lasting impression.

Plastic Coatings to the Rescue for the Automotive Industry

Wed, 08 Jan 2025 19:32:03 GMT

In the ever-evolving automotive industry, manufacturers are constantly seeking ways to improve performance, durability, and safety while reducing environmental impacts. This is where Precision Dip Coating comes into play. With years of expertise in dip, spray, and fluidized bed coating techniques, we provide customized plastic coating solutions that address a wide range of challenges, from reducing BSR (buzz, squeak, and rattle) to enhancing vehicle longevity and safety. Our solutions not only optimize functionality but also ensure a more sustainable and comfortable driving experience. Whether you need friction reduction, corrosion resistance, or noise suppression, Precision Dip Coating has the expertise to deliver.

How Do Plastic Coatings Benefit the Automotive Industry?

The arrival of plastic and plastic coatings has revolutionized the automotive industry, solved many problems, and made automotive manufacturing, driving and repairs safer and more comfortable. Among the most significant benefits plastic coatings provide are:

Reducing BSR (Buzz, Squeak, and Rattle)

BSR issues can significantly affect driver experience and vehicle quality perception. Low-friction coatings like nylon and Halar are excellent solutions for reducing noise caused by rubbing or squeaking parts. Additionally, rubbery plastisol coatings are highly effective in dampening vibrations and impacts, addressing those troublesome buzzes, rattles, and other unwanted sounds. These coatings enhance the overall driving experience while reducing wear and tear on components.

Enhancing Safety and Comfort

Plastic coatings play a critical role in improving both driver safety and comfort. Insulative coatings provide protection for electrical components, minimizing the risk of unwanted electrical contact. Meanwhile, soft plastisol coatings contribute to ergonomic designs and ease of maintenance, offering a more pleasant and practical driving experience.

Limiting Environmental Impacts

Sustainability is a growing priority in the automotive industry, and plastic coatings offer several environmentally friendly benefits. Their lighter weight helps reduce vehicle fuel consumption, while advanced coating techniques like electrostatic spray minimize waste and eliminate the need for toxic solvents. These features make plastic coatings a smart choice for eco-conscious manufacturers.

Reducing Friction for Smoother Operation

Components that rub against each other in vehicles are prone to wear and tear. Coatings like Halar and nylon are specifically designed to reduce friction, ensuring smoother operation and prolonging the lifespan of automotive parts.

Improved Vehicle Longevity

One of the most significant advantages of plastic coatings is their ability to extend the life of vehicles. By offering robust protection against corrosion, oxidation, weathering, abrasions, impacts, and UV exposure, these coatings ensure that automotive components remain in optimal condition for longer periods. This results in fewer repairs and replacements, reducing overall maintenance costs for vehicle owners.

Why Choose Precision Dip Coating for Your Automotive Coating Needs?

At Precision Dip Coating , we specialize in providing tailored plastic coating solutions that meet the unique needs of the automotive industry. From reducing noise and vibration to protecting against harsh environmental conditions, our coatings are designed to enhance performance and reliability. With decades of experience and a commitment to quality, we partner with our clients to deliver exceptional results.

Ready to Get Started?

If you’re looking to solve challenges in your automotive project with innovative coating solutions, Precision Dip Coating is here to help. Contact us today to learn how we can assist with your project. Let’s create solutions that drive success!

Plastisol Coating Methods: Which Is Best for Your Project?

Wed, 08 Jan 2025 17:09:17 GMT

Cost-effective, highly durable, and very customizable, you'll probably find there's a plastisol coating to meet your needs. Part of plastisol's versatile appeal is that it lends itself well to multiple application methods, so you can select the approach that best meets your requirements.

What Is Plastisol?

Plastisol is, in its simplest form, a mixture of a thermoset plastic resin (usually polyvinyl chloride) and plasticizers which make it more rubbery and elastic. Durable and highly resistant, additives can enhance many of plastisol's characteristics including UV resistance, antimicrobial qualities, and flame retardance. Plastisol coatings can be tinted to nearly any color as well as having special finishes and appearances.

Plastisol Dip Coating

The most common technique for plastisol coatings, parts are partially or fully immersed in liquid plastisol, then heat cured. Parts may be preheated (hot dip) or not (cold dip) but some amount of heat curing is required to solidify the coating.

Best for:

Dip coating works with any items which can withstand the heat curing, and works best with those which can be preheated. Most dip coated items are metal, such as tool handles, wire baskets, and electrical components.

Plastisol Molding

With slush molding, parts are placed in a centrifuge and the spinning motion sends plastisol throughout the parts. In rotational molding, parts are turned while being coated so all areas are fully covered. Coated parts must be heat cured.

Best for:

Molding techniques work best for coating parts with hollows and concave areas or other crevices and cavities which might not be fully coated using other techniques.

At Precision Dip Coating, we have decades of expertise with plastisol and numerous other coatings. Contact us today to learn more about our full range of dip and spray plastic coating capabilities.

How Plastic Coating Is Done

Wed, 08 Jan 2025 13:55:19 GMT

Plastic coating is an essential process that impacts countless aspects of our daily lives. From the protective handles on tools to corrosion-resistant car parts and insulated electrical components, plastic coatings provide safety, durability, and aesthetic appeal. But how is this versatile process performed, and why is it so critical? Let’s take a deep dive into the steps, techniques, and benefits of plastic coating.

What Is Plastic Coating and Why Is It Important?

Plastic coating involves applying a layer of liquefied plastic to an object, either by dipping, molding, or spraying. This process creates a protective barrier that enhances the object's functionality and longevity. The key benefits of plastic coating include:

Plastic coatings are widely used across industries such as automotive, medical equipment, electronics, and construction, making them indispensable in modern manufacturing.

Common Plastic Coating Techniques

Plastic coating can be achieved through several techniques, each suited to specific applications and material requirements. The most widely used methods include:

1. Hot Dip Coating

Hot dip coating is one of the most common plastic coating processes. It produces thick, durable coatings ranging from 1/16" to 1/4" in thickness. Steps in the hot dip coating process include:

2. Cold Dip Coating

Cold dip coating is similar to the hot dip method but does not involve preheating the object. This technique produces thinner coatings and is ideal for items that cannot withstand high temperatures. Steps in the cold dip coating process include:

3. Slush and Rotational Molding

For parts with hollow areas or complex geometries, slush and rotational molding are effective techniques. These methods allow plastisol to coat irregular surfaces evenly.

Types of Plastic Coating Materials

The choice of material is crucial to achieving the desired performance characteristics. Commonly used materials include:

Each material can be customized with additives to enhance properties like fire resistance, UV tolerance, and texture.

Applications of Plastic Coating

Plastic coating has countless applications across industries:

Advantages of Plastic Coating

Plastic coating is not just about aesthetics; it delivers a wide range of benefits that make it a preferred solution for manufacturers:

Why Choose Precision Dip Coating ?

At Precision Dip Coating , we specialize in delivering high-quality plastic coating solutions tailored to your specific needs. Our expertise spans a range of techniques, including hot dip, cold dip, slush molding, and rotational molding. With decades of experience and ISO 9001:2015 certification, we guarantee results that exceed expectations.

In addition to plastic coating, we offer a full suite of value-added services, including:

Ready to Start Your Plastic Coating Project?

If you’re looking for affordable, durable, and visually stunning plastic coating solutions, contact Precision Dip Coating today . Let us help you enhance the performance and appearance of your products with our advanced coating techniques. Whether you need protection, durability, or aesthetic appeal, we have the expertise to make it happen!

Precision Dip Coating Unveils Redesigned Website with Develomark

Mon, 01 Jul 2024 20:53:16 GMT

Innovative Coating Solutions Company Boosts Online Presence with New Website

[WATERBURY, CONNECTICUT, July 1, 2024] – Precision Dip Coating, a leading provider of advanced coating solutions for diverse industries, proudly announces the launch of its newly redesigned website. This new site marks a significant step forward in the company's commitment to providing cutting-edge services and enhanced user experience.

The redesigned website, crafted by Develomark, a top-tier manufacturing digital marketing agency renowned for its expertise in local SEO, features a sleek, modern design that emphasizes powerful visuals and branding. It also offers improved speed and functionality, ensuring a superior browsing experience for users. Visitors can now access comprehensive information about Precision Dip Coating’s extensive range of services, including Plastisol Dip Coating, Fluid Bed Powder Coating, and Halar Coating.

“The newly updated website embodies our commitment to continuous improvement and excellence. The clean, modern design and enhanced functionality reflect our dedication to providing an outstanding user experience. The folks at Develomark have done it again!” said Gary Santoro, President of Precision Dip Coating.

Develomark expressed excitement about their collaboration with Precision Dip Coating. “Our partnership with Precision Dip Coating has been incredibly rewarding,” said Ruan Marinho, CEO and owner of Develomark. “We are thrilled to help such an innovative company enhance its online presence and reach a broader audience.”

The updated website not only boasts a streamlined and user-friendly design but also offers detailed insights into the variety of services provided by Precision Dip Coating. The new layout is designed to effectively attract and inform online visitors about the company's capabilities, from aerospace to medical equipment coatings.

Both Precision Dip Coating and Develomark are optimistic about the future success this new online platform will bring, anticipating increased customer engagement, streamlined communication, and greater visibility in the market. They look forward to leveraging the website's advanced features to better serve their clients and drive business growth.

To learn more about Precision Dip Coating, visit https://precisiondipcoating.com/ , check out their Google Business Profile , or browse their Facebook .

Precision Dip Coating specializes in providing innovative coating solutions to a wide range of industries, including automotive, electronics, medical equipment, and more. With a commitment to quality and customer satisfaction, Precision Dip Coating offers services such as Plastisol Coatings, Halar Coating, Fluid Bed Powder Coating, and Electrostatic Spray Powder Coating.

For more information, visit precisiondipcoating.com and develomark.com .

The Advantages of Plastisol Coating

Tue, 12 Mar 2024 09:06:09 GMT

Precision Dip Coating offers the best coated or molded products at affordable prices. With thirty years of industry experience, we have designed our own custom coating machines to provide our customers with high quality coated products at affordable prices. We offer a wide variety of in-house services to suit all your manufacturing needs.

What is Plastisol Coating?

Vinyl Plastisols are the flexible choice for a broad selection of functions and applications. These dispersions of PVC resins are available in a range of hardness, colors and for many different uses. Liquid at room temperature, they can be poured, pumped, sprayed or cast, depending on the formulation and its resulting product.

Plastisol's unique physical properties and chemical resistance make it a highly regarded coating material for a variety of products that are used everyday. It adds a smooth finish and durability that resists daily wear and tear.

What are the Advantages of Plastisol Coating?

Plastisol dip coating is cost effective and produces minimal waste. Other advantages include:

Adds a wide range of finishes and textures to products
Can be used to coat metals, glass, ceramics, and plastics
Maintains solid gripping power
Soft feel and cushioning
Electrical resistance
Chemical resistance
Abrasion resistance
Impact resistance
Corrosion resistance
Wear resistance
Noise reduction
Vibration damping
Color matching

What Are the Applications of Plastisol Coating?

Plastisol coating can be applied through various methods such as hot dip coating, cold dip coating, hot dip molding, cast molding, and rotational molding. Plastisol is often used to coat products and equipment such as:

Tools
Exercise equipment
Levers
Handles
Clips
Clamps
and so much more!

Why Call Precision Dip Coating?

With Precision Dip Coating, your product ideas quickly go from prototype to production to market, at the lowest cost. Our in-house engineering and development staff service a variety of industries including medical, military, aerospace, automotive and more. Contact us today to get innovative solutions to all your coating needs.

Electrostatic vs Fluid Bed Coating - Which is Right for You?

Tue, 12 Mar 2024 09:03:16 GMT

Determining Which Method Is Best for Your Products

Precision Dip Coating is a one-stop-shop Connecticut based company with over 20 years of industry experience providing the best coated and molded products on the market at a price you can afford. We are an in-house company who can provide you with everything from in-house engineering and development to production using our own custom designed coating machines, no matter what your product demands are.

Electrostatic Coating

Electrostatic coating is the process of painting with positively charged paint particles from a specialized gun to coat metal surfaces which have been grounded to create negatively charged metal surfaces. Working similarly to a magnet, the positively charged paint is drawn to the metal and coats it evenly and effectively with less than 5% waste whereas a standard method can waste as much as 20% to 60% to accomplish the same task. Once applied, the paint takes up to 24 hours to fully dry.

Advantages:

Easier to coat difficult shapes
Components do not need to be preheated
Color changes are far simpler than with fluidized bed coating
Low cost for automation
Film thickness between 30-250 microns

Disadvantages:

Equipment cost is far more expensive than with fluidized bed coating

Fluidized Bed Coating

This process of coating is a form of spray coating that occurs within a fluidized bed system. To achieve this method, items are placed inside a fluidized bed and moved around while simultaneously being sprayed with a liquid. This method results in an even distribution and provides a protective layer of coating, but does require a greater amount of powders and wasted material.

Advantages:

Low initial cost to manufacture
A high film thickness of >250 microns can be applied in one cycle and used as a protective layer

Disadvantages:

Components must be simple in shape and not complex and thin gauge material cannot be coated with this method due to low-heat capacity.
All pieces must be preheated in order to be worked with
Color changes can only be accomplished through additional beds
Film thickness of over 200 microns is average

We'll Help You!

With Precision Dip Coating you can be sure we will find the right style to meet your product's needs and demands at a price that fits your budget. So call Precision Dip Coating today to get started with industry professionals who can help you through every step of the design and production process.

The Process Of Plastic Dip Coating

Tue, 12 Mar 2024 08:59:14 GMT

Providing Innovative Solutions for Your Business

With over 30 years' experience in the industry and a highly skilled team, Precision Dip Coating is committed to providing innovative solutions to all your coating needs. Our in house Engineering and development team are committed to turning your ideas into a reality. The team is committed to delivering in-house design and development value-added services to various industries, including Sporting Goods, Automotive, Medical, and Aerospace, at very good prices.

What Is Plastic Dip Coating?

Plastic Dip Coating is a process that involves immersing a preheated part into liquid Plastisol to form a plastic coating that can add protection and aesthetics to most metal parts. The procedure can enhance the appearance of the part, provide a soft grip, or protect the part from chemicals and abrasion. The coating is available in many colors and textures, and special purpose additives can be used to provide specific characteristics like fungus resistance, dielectric strength, and flame retardancy.

The Plastic Dip Coating Process

The Plastic Dip Coating process basically involves four main steps:

The part is pretreated (that is, the cleaning and the application of a primer if desired).
It is then preheated to a temperature that determines the thickness of the coating.
It is immersed into the liquid Plastisol for a set time to build the required thickness.
After removal from the Plastisol, it is baked/cured at the required temperature depending on the formula.
The part is then cooled prior to any secondary processes.
Secondary processes can include trimming, die cutting, printing and assembly.

What Is The Importance of The Process In Covering Materials/Equipment?

It makes the parts more durable, therefore enhancing performance.
It protects the parts/ products from corrosion.
The cover acts as an insulator against environmental elements like heat and cold.
It evens out parts that have an unusual shape by ensuring that all crevices of the object have been coated.
For aesthetic value; it leaves the metal parts more attractive.

Call Us Today!

For more information on Plastic Dip coating, contact us, we will advise you on the best service for your product. With Precision Dip Coating, you are assured of the best quality because we adhere to industry standards and are committed to customer satisfaction.

The Benefits of Nylon Coating

Tue, 12 Mar 2024 08:55:00 GMT

Learn More About the Environmentally Friendly Coating

Precision Dip Coating provides in-house design and development, quality engineering, and competitive pricing. We have twenty years of experience offering the best coated and molded products to a variety of industries. In order to help as many customers as possible, our team works hard to continuously improve our workforce, materials, and technologies.

What is Nylon Coating?

Nylon powder coating is an environmentally safe material derived from the oil of the castor plant. When combined with resins, the powder hardens into a resilient coat with a superior finish.

Nylon coating provides a performance standard of durability that few other materials can match. It has become the material of choice due to its unique properties. Nylon is especially used a lot in the appliance industries as well as for coating everything from automotive parts to medical equipment.

What Are the Advantages of Nylon Coating?

Easy to clean
Abrasion resistant
Greater impact resistance
Corrosion resistant
Chemical resistant
Noise reduction
Environmentally friendly
Renewable
Recyclable
Affordable cost to performance ratio
Meets the standards of autoclaving requirements

What are Nylon Coating Applications?

There are two ways to apply nylon coating.

Fluidized bed coating: An object is preheated and then dipped into a fluidized nylon powder which coats the part and is then cured.
Electrostatic spray coating: An object is sprayed with a fluidized nylon powder at room temperature and is later heated then cured.

Common product applications for nylon coating include food processing materials, furniture, automotive equipment, medical equipment, industrial pipe and fittings, marine hardware, a variety of tools and utensils, and so much more.

Why Call Precision Dip Coating?

With Precision Dip Coating, you will save time and money on all your dip molding and coating needs. Contact us today, and let our team eliminate your supply chain problems and make your production idea a reality.

The Importance Of Plastic Coatings On Sports Equipment

Tue, 12 Mar 2024 08:51:49 GMT

Precision Dip Coating offers the best molding and coating services at a price that works for you. Our in- house engineering team is committed to providing innovative solutions for various industries like the sporting goods industry. Our coating services include Plastisol Dip Coating, and Fluid Bed Powder Coating.

Why is Plastic Coating Important for the Sports Industry?

By their very nature, sports equipment and goods are prone to wear and tear. Coatings provide protection preventing deterioration, therefore, enhancing the durability of the equipment. They also make various sporting goods more comfortable for extreme sports activities.

What are Common Tools that have Dipped Coatings?

Most hand tools require plastic dip coating for comfort in use and to increase their durability. Various sporting tools are dip-coated including fishing rod holders, golf divot tools, scuba diving weights, spectator railings, boat anchors and propellers.

What Benefits Does it Provide to Sports Equipment and Teams?

If you manufacture sporting goods or want the best sports equipment for your team, here are the advantages coatings provide:

They protect from elements of weather like extreme sun and water exposure which can lead to rusting.
Protects from corrosion
Adds resilience to sports goods
Enhances comfort of sports goods
Adds aesthetic value due to the availability of various colors
Gives smooth finishing of surfaces
Increases the durability of sports equipment
The coating services we provide, which include Plastisol, Nylon and Polyolefin effectively increase the longevity of sporting goods and equipment. They are applied through Electrostatic Spray coating, Fluid Bed Powder coating and Hot Dip coating, also called Plastisol.

We will bring out the best in your sporting goods. With Precision Dip Coating, you are assured of quality services and customized, innovative technology. If you want to know more about the process, contact us today for more inquiries.

Halar Coating and Its Benefits in the Medical Industry

Tue, 12 Mar 2024 08:49:10 GMT

At Precision Dip Coating, we specialize in providing top-quality coatings for a wide variety of products in many different industries, including many different pieces of equipment used in the medical industry. One type of coating we offer for many parts used in this industry is Halar coating.

What Is Halar Coating?

Halar is the trade name for ethylene chlorotrifluoroethylene (ECTFE), a type of plastic, the coating is used on various parts to increase durability and resistance to many causes of wear.

How Is It Used in the Medical Industry?

In the medical industry, parts are often exposed to many chemicals and other hazards, and sterilization is a necessity. Parts, instruments, and components used in this industry must meet the highest safety standards, which Halar coating can help achieve.

Halar coating is used to improve durability and help ensure the safe use of tools and parts such as:

Bottles
Clamps
Tweezers
Speculums
Sterilization case brackets
Sterilization case covers

Some of the specific benefits that Halar coating provides include:

High impact strength
Corrosion resistance
Chemical resistance
Extreme temperature resistance
Low dielectric constant
High electrical resistance

Halar coating is also used for products that are likely to experience a large amount of friction. Working to minimize this friction, the coating between various parts keeps them in better condition for many years. If you want to increase the longevity of your parts, Halar coating can give them the protection they need to resist damage resulting from friction, extreme temperatures, chemicals, and electricity.

Why Call Precision Dip Coating?

If you're in need of Halar coating or another plastic coating process for any medical parts, you can get some of the best coating services with Precision Dip Coating. To learn more about the products we can provide coating services for and to get started on a unique solution, contact us today.

What Are the Benefits of Using Halar as Industrial Coating for Parts?

Tue, 12 Mar 2024 08:44:50 GMT

If you're looking for the ideal industrial coating solution for any application, Precision Dip Coating is here to give you the best results with every service. One of the best solutions to use for a wide range of products in many industries is Halar coating, which can improve the durability of parts and components and subsequently maximize their longevity

What Is Halar Coating?

Halar coating is an ethylene chlorotrifluoroethylene (ECTFE), which is a type of plastic. What makes it unique is its semi-crystalline fluoropolymer structure and melt-processability, with a smooth surface that helps eliminate pinholes and prevent any buildup of particles.

How Can It Be Used as an Industrial Coating?

Halar is often used in many industrial applications to keep various parts protected by making them more durable. Many businesses in the pharmaceutical, microelectronic, and chemical industries prefer Halar because of its chemical-resistant nature. The specific parts that use Halar include cleaning baskets, fixtures, and tools in many applications, but they are also often used for a wide range of other industrial applications such as fluid handling and duct systems.

The versatility of Halar makes it one of the best with a nearly unlimited number of possible applications.

What Are the Benefits of Halar?

The durability and effectiveness of Halar makes it suitable as an industrial coating because of its many capabilities, including:

High electrical resistance
Friction resistance
Corrosion resistance
Chemical resistance
Temperature resistance
High impact strength
Low dielectric constant

All of these benefits make Halar one of the most dependable coating solutions available.

Why Call Precision Dip Coating?

With Precision Dip Coating, you can benefit from maximum durability of parts and keep them protected from many different types of wear and tear over long periods of use. If you would like to learn more about the benefits of Halar coating and how we can help keep your parts in good condition, contact us to get started.

The Best Industrial Coatings For High Temperature Resistance

Tue, 12 Mar 2024 08:42:28 GMT

At Precision Dip Coating, we guarantee you innovative coating services and value for your money. Our engineers are dedicated to providing you with quality in-house design and development; value added services and supply chain solutions. We have various industrial services which include; Plastisol coating, Electrostatic Spray powder coating, Halar coating and Fluid Bed powder coating. We serve various industries which include automotive, aerospace, medical and sporting goods.

What are the most popular industrial coatings?

Industrial coatings are primarily used because they add protection to metal surfaces, making them more durable while also adding aesthetic value. Some of the most popular industrial coatings include Powder, Wet Paint and Electrocoating.

Which ones can withstand extreme temperatures?

Electrostatic spray powder coating is used in industries like automotive and various industrial processes because it can withstand high temperatures. It is the most common powder coating method, and it is environmentally and economically efficient because the over spray can be recycled back into the process. Halar coatings which are a type of plastic are very versatile and can be applied on equipment surfaces and metal parts that are exposed to high friction. They are used on moving parts as they help reduce heat and friction. They cut down on wear and tear and make surfaces smooth.

Why is high-temperature resistance important?

A lot of industrial processes involve high temperature and high pressure. To prevent heat damage and increase oxidation resistance of metal surfaces, coatings are necessary. These coatings have good chemical and corrosion resistance which adds to the durability and aesthetic value of the metal surfaces.

Why call Precision Dip Coating?

In the long run, coatings are cost-effective. The cost of preserving metal surfaces far outweighs the cost of maintaining and buying new metal parts or equipment. With Precision Dip Coating, you are guaranteed of quality industrial products and services. Contact us today.

The Benefits Of The Electrostatic Spraying Method

Tue, 12 Mar 2024 08:39:44 GMT

Precision Dip Coating has over 20 years' experience in the coating industry. Our in house engineering team is dedicated to meeting our customer needs by providing high quality and innovative services. We custom make products for various industries and our services include Halar coating, Fluid Bed Powder Coating, Electrostatic Spray Powder Coating and Plastisol Coating.

What Is Electrostatic Spraying?

Electrostatic spraying is a powder coating method that involves the use of a spray gun to apply the coating on a workpiece surface. An electrical charge is created on the powder particles, which makes it cling on the surface. The method is a fundamental concept of the Coulomb's law whereby the electrical forces (opposite charges) of the two materials is what creates the magnetic like attraction.

Why Does It Work So Well?

Electrostatic spraying is efficient because the static electric charge created minimizes spray waste. This is because the magnetic like atomic attraction between the powder particles and the surface ensures that the spray produced clings to the surface of the workpiece, therefore, reducing paint waste. The coating adds protection hence preventing corrosion. It can be used for a variety of materials like polyester, nylon, epoxy, polyethylene, Halar, Polyolefin and Hybrids.

What Benefits Does It Provide?

The following are the benefits of the electrostatic spraying method:

It is a cost-effective method because over spray is reduced.
Due to its high transfer efficiency, it is environmentally friendly, i.e. because over spray is minimized.
The finished product is of good quality because the paint is evenly distributed.
It is an effective method because all kinds of surfaces can be evenly painted.

Call us for any inquiry on the electrostatic spraying process or on any of our services. With Precision Dip Coating, you are assured of quality service at the best price. Contact us today; we look forward to doing business with you.

How Plastic Coating Has Changed the Aerospace Industry

Tue, 12 Mar 2024 08:37:48 GMT

When you turn to Precision Dip Coating, you'll benefit from reliable protection for a wide variety of parts and surfaces, with some of the best plastic coating products in the industry. Plastic coating helps maximize the longevity of components in a wide range of industries, including the aerospace industry.

Why Plastic Coating Is Needed in the Aerospace Industry

There is no room for error in the aerospace industry, as even a seemingly slight error can be serious and potentially fatal. To help ensure that an aircraft meets the highest safety standards, each part must be properly designed and built to last and withstand a variety of conditions. With the help of plastic coatings, parts can last for many years and meet all industry standards.

Plastic coating can protect many different aerospace components from rust and corrosion, maximizing their longevity. Some of the many parts that undergo plastic coating include a variety of valves, retainer clips, handles, trim pieces, fasteners, and bumpers.

The Benefits of Plastic Coating

In addition to providing sufficient corrosion resistance for many different parts used in aircraft, plastic coating for aerospace parts can also provide chemical resistance. Plastic coating can also be used to give parts unique colors for coding or improve ergonomics. There are several different plastic coatings to choose from based on the application's specific needs, including epoxy, plastisol, nylon, polyester, and Halar, each of which comes with its own benefits depending on what's required for each component.

Why Call Precision Dip Coating?

If you need some of the most dependable plastic coatings for aerospace components for any aircraft, Precision Dip Coating has the combined resources and experience needed to provide proper coating services. With Precision Dip Coating, you can meet all safety standards and make sure your parts are built to last. To learn more about our plastic coating services and process, contact us today.

Safety, Standards & Advantages of Plastic Coating In The Automotive Industry

Tue, 12 Mar 2024 08:35:23 GMT

Precision Dip Coating is a company that provides coating solutions for various industries at a favorable price. Our innovative in house engineering team provides customized solutions for our various clients. We take your ideas from prototype to production and make them a reality. Our various services include; coating services, assembly, automation and machine design, packaging and supply chain. We serve diverse industries, which include automotive, aerospace, military, industrial and sports.

Plastic Coating In The Automotive Industry

In an attempt to avoid accidents that are caused by structural defects, the automobile industry is greatly regulated; there are safety standards that have to be met. Plastic Coating of parts is being used more in the industry because there are advantages to using it. The advantage of using polymers for car parts is that they are resilient and, therefore, will absorb more energy during impact. Plastics also produce durable airbags, seat belts and child restraint seats which makes them an important safety consideration

Why Is Plastic Coating Important To Automotive

The following are more reasons why plastic Coating is preferred in the automotive industry:

Environmental - Today, car manufacturers aim to make cars weigh less and plastic is a light material, hence the preference of plastic coating services. Reduced car weight leads to fuel savings and reduction of greenhouse gas emissions, which is an essential consideration for environmental conservation.

Aesthetics - Plastic offers different design options. The ability to be painted gives it flexibility in visual appearance. There also different coating effects like metallic & high gloss which offer a variety for different consumers.

Functionality - Plastic is abrasion resistance; it does not scratch easily. It is also weather resistant, making it a durable option for making car parts.

Call Us

Contact us for more information on our Plastic Dip Coating services. With Precision Dip Coating services, you are assured of quality at favorable prices.

The Demand for Anti-Microbial Coatings

Tue, 12 Mar 2024 08:26:43 GMT

Precision Dip Coating is a manufacturing company that will offer you the best coated and molded services at a price that will work for you. Our in house engineering team takes your ideas from prototype to production. We offer various coating services, and our other services which include; Assembly, Packaging, Printing & Decorating, Die Cutting & trimming, automation & machine design, and supply chain. We guarantee supply chain solutions that will save you both money and time.

Anti-Microbial Coatings

Antimicrobial coatings are used to protect surfaces by preventing the growth of pathogens in high traffic buildings like health care facilities, eating outlets, offices and academic institutions. They can be applied on; medical equipment, walls, countertops, door handles, switches and other appliances and surfaces in these areas.

The Benefits of Anti-Microbial Coatings

Cost Efficiency - Most hospitals prefer them because they are long-lasting and are a cost-effective sanitary measure.

Protection - They offer protection against fungi, mold, and bacteria for a very long time. As they prevent the growth of microbes, they prevent stains and odors on surfaces.

Cleanliness - They improve the sanitation of the environment in high traffic areas where germs are prevalent.

Real Estate Value - They are an advantage as they add value to buildings since they provide a conducive health environment for the occupants

Why does the demand continue to grow?

Microbial Control - As microbes causing infections continue to be resistant to drugs, there will always be a constant need to take preventive measures.

Environmental Regulations - Strict regulations to prevent the spread of infections by microbes have caused the demand for microbial coatings to grow as public institutions have to adhere to these regulations.

Call Us

Contact us for more information on our coating services. With Precision Dip Coating, you are guaranteed of high-quality services at favorable prices.

The Types of Powder Coatings

Tue, 12 Mar 2024 08:23:53 GMT

Precision Dip Coating is a manufacturing company that provides innovative services to various industries. Our services include; Coatings, Printing & Decorating, Assembly, Die Cutting & Trimming, Packaging, Supply Chain, Automation, and Machine Design.

What Are the Different Types of Powder Coatings?

Powder coatings are thin films applied on surfaces to provide protection from corrosion by chemicals, abrasion, and wear and tear. They are an excellent surface finish option for various industries.

Types of powder coatings include:

Polyester Powder Coatings:

They are the most commonly used as they offer a variety of choices in terms of color, gloss, and special effects and give great value for money. They also provide high resistance to chemicals and impact but are best suited for interior surfaces because they wear down quickly when exposed to elements of weather. However, super durable polyester is an upgrade of polyester, which makes it more durable and can be used for outdoor finishes.

Epoxy Powder Coatings:

They are easy to use, best suited for indoor applications, and are very durable. They have a hardness quality that makes them offer the best protection from corrosion.

Hybrid Powder Coatings:

Epoxies and polyesters can be combined to form hybrids. They offer great value for money and provide more durability and resistance to corrosion. Their ratio mixture determines which of the two features they will enhance. The coating increases the cosmetic appeal and functionality of the surfaces and is common in indoor finishes like furniture and stoves.

Which Ones Are Most Commonly Used?

Polyester and Epoxies are the most widely used powder coatings. TGIC (TriGlycidyl Isocyanurate) and non TGIC are the most commonly used polyesters. Due to their different properties, they are suited for different uses be it indoor or outdoor applications.

Why Call Precision Dip Coating?

Contact us for more information on our coating services. With Precision Dip Coating, you are assured of quality services at a favorable price.

The Origin of Plastisol

Tue, 12 Mar 2024 08:21:47 GMT

At Precision Dip Coating, we provide various coating needs for diverse industries. Our coating services include; Plastisol Coating, Electrostatic Spray Powder Coating, Halar Coating and Fluid Bed Powder Coating. We also offer Printing & Decorating, Die Cutting & Trimming, Assembly, Packaging, Supply Chain solutions, and Automation & Machine Design.

What Is Plastisol?

It is a thermoplastic liquid polymer that is liquid at room temperature. Plastisol compounds are very versatile and can be used in the manufacturing of various products like:

Tool grips
Electrical fittings
Plastic utensils
Screen printing inks
Medical Equipment
Plumbing fittings
Outdoor furniture

The Origins of Plastisol

There were various important developments that came about before the emergence of plastisol products and coatings. One of the most important was polyvinyl chloride, which was first created in Germany around 1910. This substance was first invented due to the need for a rubber substitute in the tire manufacturing industry, but the demands changed as time went on. Plasticized polyvinyl chloride, more commonly known today as PVC, was then produced in the 1920’s, which was used for a couple decades as a shock absorber sealant. World War II then came about, and the need for these types of products increased. It is because of this need that plastisol then replaced natural rubber as a wire insulation material, and covered anything and everything. From the outer shell of military aircrafts to handheld tools like pliers, this material became widely utilized. The use of plastisol continued to grow after the war, and nowadays we use plastisol on a variety of things. This is due to the fact that plastisol is a strong and cost effective liquid polymer solution that works for all types of products.

Plastisol Today

Since the war, plastisol grew in popularity, and continues to be a product used in an array of different industries. This includes everything from screen print t-shirts to baby spoons to nasal cannulas and endotracheal tubes! Lots of industries have found use for this durable coating, and so does Precisions Dip. We especially love this liquid polymer due to its soft feel and look, its ablility to meet harshness, flexibility and tensile strength standards, and the variety of color choices! It is also not limited to a certain shape or size, which means it is great for projects and tools both big and small.

Why Call Precision Dip Coating?l Today

For more information on our coating processes, contact us . With Precision Dip Coating, you are assured of quality services at a favorable price.

4 Benefits of Powder Coating Your Agricultural Equipment

Tue, 12 Mar 2024 08:17:47 GMT

Precision Dip Coating provides coating services for various industries at a price that works for them. We provide value-added services and supply chain solutions. Our Coating services include; Fluid Bed Powder Coating, Plastisol Dip Coating, and Halar Coating. Other services include; Printing and Decorating, Die Cutting & Trimming, Assembly, Packaging, Supply Chain, Automation & Machine Design. Our in house engineering team will take your idea from prototype to production and make it a reality.

Powder Coating

Powder coating is a functional and decorative finish that is used on a variety of products and in various textures and colors. The methods used for the application are Electrostatic Spray and Fluidized Bed. The process can be used on both metallic and nonmetallic substrates like plastic, and it provides an aesthetic and durable finish to various equipment and appliances.

The Benefits of Using Powder Coating on Agricultural Equipment

Durability:

Agricultural equipment is exposed to the elements of weather, which can lead to rusting, and wear and tear. Powder coating provides a much needed protective finishing to enhance the equipment's durability.

Cost Effective:

Since it is a long lasting finish, it helps in the saving of regular maintenance costs.

Gives A Uniform Finishing:

The use of the electrostatic method of application ensures that all surfaces are evenly covered, and it also gives the equipment a uniform color finish.

Eco-Friendly:

Powder coatings, unlike paints, are non-carcinogenic as they do not contain solvents and are therefore safer to use. They are also environmentally friendly because any over spray can be reused back into the process.

Call Us

Contact us for more inquiries on our coating processes for your Agricultural Equipment. With Precision Dip Coating, you are assured of quality services at a favorable price.

When to Use Plastisol As a Coating

Tue, 12 Mar 2024 08:15:21 GMT

At Precision Dip Coating, we provide innovative solutions to your coating needs. Our in house engineering team provides industrial design and development solutions; value added services and supply chain solutions that will save you time and money. We serve various industries, and our coating services include; Plastisol Dip Coating, Electrostatic Spray Powder Coating, Fluid Bed Powder Coating, and Halar Coatings.

What is Plastisol?

Plastisol is a thermoplastic liquid polymer that is created from a PVC resin, stabilizer and plasticizer. The following properties make Plastisol ideal for molding and coating processes:

It is versatile as it can be used on various substances
Offers aesthetic value as it gives a smooth finishing to almost any surface.
Is available in a variety of colors and textures
Is resistant to most chemicals and is very durable.

When should it be used?

Plastisol is used in the manufacturing of:

Automotive products
Medical equipment
Electrical fittings
Hand Tools
Plumbing appliances
The manufacture of screen printing inks
Manufacture of large volumes of products like bottles

How to know if you are choosing the right coating?

An expert is best suited to advise you on the best coating for a part. However, the following are general pointers when determining the use of Plastisol for product finishing:

Plastisol can be used on various substances like metal, plastic, glass, wood and ceramics as long as they can withstand the operating temperatures that come with the dip coating process.
When looking to create an ergonomic grip or handle
For parts that need a thick coating, or chemically resistant coating
When dielectric strength is required
For parts that only need coating on a specific area without the need for expensive masking.

Call Us

Contact us for more information on our services and consultation on the best coating for your products. With Precision Dip Coating, you are assured of quality services at a favorable price.

6 Key Benefits of Bus Bar Plastic Coating

Tue, 12 Mar 2024 08:11:31 GMT

The Benefits of Bus Bar Plastic Coating

Precision Dip Coating

With over 20 years' experience in the industry, Precision Dip Coating specializes in high-quality coating and molding services that are long-lasting and improve on your products. Our in-house engineering team is committed to providing innovative coating solutions; value added services and supply chain solutions that save you time and money.

What Is Bus Bar Coating?

Bus bar coating is the use of the electrostatic spray, or fluidized Bed method, to apply durable epoxy coatings on Bus Bars to insulate them. Epoxy coatings are thermosetting dry powders that are used as protective covers on various electric conductors. Bus bar coatings are common in:

The manufacturing of electrical equipment
Nuclear and chemical plants
Various outdoor applications
Marine equipment
Oil and gas offshore plants

What Materials/Products Can You Use Bus Bar Coating On?

Epoxy powder coatings are used on copper and aluminum surfaces. Bus bars are made of copper or aluminum and conduct a significant amount of electricity on a switchboard forming a junction between two or more electric circuits. Epoxy powder coatings can be applied to:

Substations
Distribution boards
Battery banks
High voltage fuses
Switchgear

Epoxies are made from the polymerization of a resin and a hardener with a catalyst. Epoxies have high mechanical properties, and they can be modified for better thermal insulation and high electrical resistance. They also have high chemical and temperature resistance and are therefore the best coatings for conductors.

What Are the Advantages of Bus Bar Coatings?

The benefits of coating bus bars are:

They improve conductivity
Offer magnetic field protection
They protect from electric shock
Protect from high voltage
They offer a buffer against environmental conditions
Protect against corrosion

Call Us

Contact us for more information on our coating processes. With Precision Dip Coating, you are assured of quality products at a favorable price.

The Longevity of Powder Coatings

Tue, 12 Mar 2024 08:07:31 GMT

Precision Dip Coating

At Precision Dip Coating, we offer innovative coating services for your needs. We also offer in-house design and development solutions, value-added services, and supply chain solutions that will save you time and money.

What Is Powder Coating?

Powder coating is a layer of plastic powder applied on substrates using the electrostatic spraying method or the fluid bed powder coating method. The electrostatic process involves the use of a spray gun to charge the powder, and hence it clings on the part surface providing a coating. On the other hand, the fluidized bed method of application involves immersing a hot part into a bed of powder. The fluid bed method achieves a greater thickness compared to the electrostatic process. Unlike liquid coating, powder coating is resistant to weather, corrosion, and chemicals.

How Long Does Powder Coating Typically Last?

Unlike liquid coating, powder coating is resistant to weather, corrosion, and chemicals and can last for up to 20 years.

How To Increase The Longevity of Powder Coatings

To increase the longevity of the substrate, pre-treatment is essential. For the charged particles to adhere to the metal part properly the surface has to be clean. If pre-treatment of the surface is not done, the powder coating is likely to chip quickly. Pre-treatment of the surface involves stripping any contamination from the surface of the metal to be coated.

How pre-treatment is done:

How are metal services prepared for powder coating? The metal is typically cleaned by either blasting, washing or wiping. Usually, this is enough for functional powder coating. However, for aesthetic applications the metal may also be pre treated by:

Phosphating - It is the most common method. It is meant to improve the corrosion resistance of the metal.

Etching - Chemically etching with an acid-based product for metal surfaces that are difficult to adhere to.

Call Us

We offer coating services to various industries. Contact us for more information on our services. With Precision Dip Coating, you are assured of quality services at a favorable price.

The Benefits of Plastic Dipping Hand Tools

Tue, 12 Mar 2024 08:04:59 GMT

Precision Dip Coating

At Precision Dip Coating, we provide innovative solutions to your coating needs. We serve a variety of industries, which include automotive, sports, military, medical, and aerospace. Our services include Plastisol Dip Coating, Halar Coating, and Fluid Bed Coating. Our in-house engineering team will customize products for you and can get your product to the market, eliminating your supply chain problems.

What Hand Tools Are Typically Plastic Dipped?

There are various workshop and household tools that are plastic dipped. Some common examples include pliers, screwdrivers, scissors, cutters, and shears.

The benefits of Plastic Dipping tools are:

Provides a firmer grip to devices, making it comfortable for the user.
For maintenance purposes so as to protect from wear and tear; corrosion, scratches and rusting.
In high voltage applications, a double-dipped layer of Plastisol can be certified to withstand over 1000 Volts of protection for the operator.
Plastic dipping tools gives them aesthetic value and they can be coated with various colors for consumer appeal.

The Coating of Industrial Tools

It is essential for valve handles, pipe hangers, hooks, covers, caps and plugs, and other industrial tools and appliances to be plastic dipped. The advantages are:

Longevity/Durability- Plastic dipped coating provides a protective cover for equipment, making them last longer. For tools that are exposed to extreme temperatures and electrical currents, the coating provides protection making them durable for the industrial processes.

Employee Safety – By providing a firm grip, they make it safer to use by employees in an industry setting.

Efficient- For industrial processes, it is practical and can be used for the coating of many tools and appliances at low costs. It is efficient in coating those hard to reach areas guaranteed every nook and cranny will be covered.

Aesthetics- It gives a smooth finishing and a more attractive appearance.

Call Us

For more information on our coating services, contact us . With Precision Dip Coating, you are assured of quality services at favorable prices.

Powder Coating vs. Liquid Painting: Understanding The Differences

Tue, 12 Mar 2024 08:01:53 GMT

Since the coating you choose affects the safety of your tools/parts, it's important to understand your options. At Precision Dip Coating, this is our specialty. We're familiar with your needs, know the industry's best products, and seek to provide you with any and all information you require to make an informed decision. Let's discuss the advantages and disadvantages of powder coating and liquid metal coating.

Powder Coating

Powder coating is the process of applying a fine powder material to a metal substrate. The powder is given an electrostatic charge to adhere and is then baked on. It's a durable protective and decorative coating available in many colors and finishes.

Advantages

Low VOC
Thicker
No Runs Or Drips
Excess Can Be Reused
Stable For Long-Term Storage

Disadvantages

Special Equipment Required
Surface Must Be Conductive
Must Bake To Cure
Thin Layers Hard To Achieve
Changing Colors Is Harder
Colors Must Be Factory Produced–No Mixing Powders

Liquid Painting

Liquid Painting is what most people are familiar with. It is typically applied by spraying onto the surface of almost any substrate. This process is used almost exclusively for decorative purposes.

Advantages

Thin Layers Possible
No Baking
Many Materials Can Be Coated
Easy To Change Colors
Colors Can Be Mixed

Disadvantages

High VOC
Special Ventilation & Equipment Needed
High Insurance Costs

Why Use Powder Coating?

While it may seem like they both have their pros and cons, when you compare them directly you see that powder coating is:

Faster Curing
More Environmentally Friendly
Less Dangerous
Quicker
More Efficient

Compared side-by-side, powder coating is clearly the better option.

Why Choose Precision Dip Coating?

With Precision Dip Coating, you're getting a group of perfectionists who designed our own coating machines to ensure that we always meet the highest quality standards! We don't outsource anything, and we offer an array of other useful services. Contact us today to see how we can help you.

Why Is Powder Coating More Durable Than Chrome Plating?

Tue, 12 Mar 2024 07:57:04 GMT

Are you looking to increase the durability of your products while maintaining an excellent appearance? Powder coating and chrome plating are both options to increase the durability of your product, but which process provides a stronger finished product? Precision Dip Coating is a local business that has been serving the Waterbury, CT community with high-quality coating for over 20 years. Our coating specialists can help you improve the strength and resilience of your parts with high-quality coating choices.

What Is Powder Coating?

Powder coating is a type of coating that is applied as a free-flowing, dry powder. Unlike conventional liquid paint which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat. Used as functional (protective) and decorative finishes, powder coatings are available in an almost limitless range of colors and textures, and technological advancements have resulted in excellent performance properties.

What Is Chrome Plating?

Chrome plating is completed by passing an electrical current through a metal part and an ionized liquid chromium solution. The plating process provides a thin layer of chromium on the surface of the metal part. Chrome is less affected by corrosion and stronger than normal metal parts. The process can also reduce friction and alter the magnetic and conductive properties of the metal. Chrome plating is generally more expensive than powder coating, and small imperfections can greatly affect the appearance.

Which Options Will Make Your Products More Durable?

Powder coating can be sprayed thick to increase the strength and durability of your product without affecting the cost greatly. Chrome plating is thin, and multiple plating sessions are needed to increase the thickness, which can be expensive. Powder-coated products have great resistance to corrosion, splintering, scratching, and chipping, and are easy to maintain. Chrome plating can adhere well to certain metals, but flake off or crack when used with some metal parts. In most cases, powder coating is more effective and less expensive than chrome plating your products.

Call Precision Dip Coating Today!

With Precision Dip Coating, you will always speak to a highly-qualified specialist about your coating project. When your next project calls for a stronger finished product, contact Precision Dip Coating and speak with our team today.

Here Is Why Sandblasting Is Needed Before Powder Coating

Tue, 12 Mar 2024 07:54:16 GMT

Precision Dip Coating has over 30 years of experience and several industries under their belt. This has turned them into a preferred go-to company for all coating needs. With PDC, you're assured of receiving the best from the industry's best.

What Is Sandblasting?

Sandblasting is sometimes referred to as abrasive blasting and is a surface finishing technique that leverages on the coarse texture of the abrasive to create clean surfaces for coating. Take sandpaper for instance; it has a rough texture, and when you rub it against an item, the gritty surface eliminates the top layer, giving the item a smooth finish.

For sandblasting, however, an air-compressor is used to spray surfaces with abrasive particles, ridding them of the top layer, resulting in a smooth-looking surface that actually has more surface area for the powder to adhere to.

Why Should You Sandblast Before Powder Coating?

When it comes to powder coating, it is crucial that the item be completely clean as any foreign materials could result in an imperfect finish. This means getting rid of all the dirt, corrosion, oils, damaged plating, paint etc.

This is where sandblasting comes into play. Compared to other cleaning methods, it does a thorough job, removing all foreign materials with ease, resulting in a surface that displays minute peaks and valleys, effectively increasing the surface area, and allowing the powder to have a stronger bond to the surface being coated.

Benefits of Sandblasting

Here are some of the advantages of using sandblasting;

Effectiveness - Sandblasting is surprisingly fast and cleans surfaces easily and efficiently.
Rust removal - once rust begins to corrode metal, it spreads quickly and may result in permanent damage. Sandblasting removes rust effectively while maintaining the structural integrity of the metal
Environmental safety - since sandblasting majorly involves propelling abrasives against surfaces, there are no toxic gases inhaled or produced.
Excellent results - sandblasting can be used to clean virtually all surfaces, and the end result is always a perfect finish.

Why Call Precision Dip Coating?

With Precision Dip Coating, quality service is guaranteed, safety is assured, and the development staff are some of the best in the industry. Are you looking for fluid bed powder coating services? Don't hesitate to reach out for a personalized quote!

4 Reasons Powder Coating is Better than Traditional Wet Paint Techniques

Tue, 12 Mar 2024 07:51:10 GMT

Precision Dip Coating, in Connecticut, offers unmatched dip coating and molding services. The top-notch coating technology and dedicated staff ensure delivery of first-class and quality services to a variety of industries.

Have you ever wondered why industry experts rate powder coating over traditional wet painting techniques? To decipher this, you must first understand the difference between the two.

What's the Difference Between Powder Coating and Wet Painting?

Powder coating uses heat to adhere a dry powder, whether epoxies, acrylics, polyesters, among others, to a surface. Wet painting, on the other hand, applies a layer of colored solution to a surface using a brush, or pressure applicant.

Why Powder Coating Is Better Than Traditional Wet Painting Techniques

Although on the face of it both powder coating and wet painting seem like alternative techniques for surface finishing and protection, the former accords more benefits. Find below four reasons why.

Durability

Save yourself the hassle and costs of repainting every so often-especially if you live in extreme weather areas. Powder coating offers a sturdy and thick non-strip coat. Furthermore, the smooth durable layer protects the underlying surfaces saving you on repairs, replacement, and maintenance costs.

Faster Application Speed

Unlike traditional wet painting techniques, powder coating can be automated and only requires a single layer application. The superior application speed comes in handy for extensive surface areas. Also, you spend less on material and labor costs.

Environmentally Friendly

Fancy appealing to environment-conscious clients, and contribute to saving Mother Earth and enjoy a tax rebate while at it? Powder coating ranks under green technology due to relatively fewer toxins. Also you can retrieve over spray and recirculate in the hopper for use. Paint, on the contrary, contains several pollutants, especially volatile organic compounds and solvents.

Safety

Solvents and volatile compounds in paints accelerate fires and chemical accidents, especially in industries and commercial buildings. Powder coatings, thanks to the absence of solvents and VOCs, are inert and safer.

A Company You Can Trust

With Precision Dip Coating, you enjoy trusted and tested 20 years experience in providing professional and informed assistance in all matters powder coating. Do contact us !

Electrical Dip Coating for Fire Safety and Reliability

Tue, 12 Mar 2024 07:47:52 GMT

Electricity plays a crucial role in our lives and using it safely is of paramount importance. Because plastic is an excellent insulator, it is a tried-and-true material for protecting people from electrical shocks and protecting component parts from each other. Precision Dip Coating has over 30 years of industry experience and expertise to provide safe, appropriate, cost-effective dip coating for your electrical and other needs.

What is Electrical Plastic Coating?

Electrical plastic coating serves to both protect electrical components from moisture and dust, and to prevent unintended contact between components, arcing, shorting, or contact with people. In short, electrical plastic coating keeps the electricity in and everything else out. Electrical applications of plastic coating can be used in everything from bus bars and underground tap connectors to electrical switches and high voltage tools. Types of electrical plastic coating include Vinyl, Plastisol, Nylon, and Epoxy and can be applied as liquid vinyl dip, electrostatic spray, or fluid bed powder coating.

How Does Electrical Dip Coating Prevent Dust and Lower Risk of Fires?

Dust can easily catch fire with even a single spark, so protective plastic coating can prevent dust from ever coming into contact with the electricity carried through wires and other components. Preventing sparks and limiting electrical contact with flammable materials will greatly reduce fire risk from electrical components. Additionally, electrical dip coatings can be flame retardant or dissipate static electricity, enhancing its role as a safety feature.

Why Choose Electrical Dip Coating?

Electrical dip coating is especially effective at treating parts which have a lot of nooks and crannies or are otherwise difficult to coat with spray or other approaches. It can also be more cost effective to dip coat wires and other open components instead of spray coating which would waste a lot of the coating material.

Call the Professionals!

Dip coating of electrical components requires skill and expertise to determine the appropriate coating material for a job, ensure the correct formulation, and apply the relevant techniques. Improperly done, coatings can be full of dips and sags. With over three decades of industry experience, Precision Dip Coating has the knowledge and skills to do a careful, effective job at a reasonable price and in compliance with relevant industry specifications.

At Precision Dip Coating, our specialty is coating and molding. We bring that expertise along with value added services and fulfillment solutions to make your electronic components safer and better protected. Contact us today to see how we can work together.

Plastic Coating High-Voltage & Certified Electrical Tools

Tue, 12 Mar 2024 07:45:12 GMT

High-voltage and specialized electrical tools and parts require the best insulation possible. Our high dielectric coatings protect electrical parts, service, workers, and the community, meeting or exceeding industry standards, including flame retardancy (UL-94 HB through V1) and ESD (Static Dissipative) standards.

Why Use High Dielectric Coatings

Naturally, the main purpose of a dielectric coating is to provide electrical insulation. In many cases, dielectric coatings offer additional advantages:

Moisture resistance
Corrosion resistance
Abrasion resistance
Chemical resistance
UV resistance

Types of High Dielectric Coatings

Several plastic materials are suitable for coating high-voltage parts, and coating can be achieved as very thick films or thick powder coatings by either electrostatic spray or fluidized bed.

Plastisol - Plastisol is an excellent insulator for high-voltage needs and allows a thicker coating useful for bus bars and related parts.
Vinyl - Cost-effective, corrosion, chemical, and abrasion resistant, with good dielectric strength, vinyl coatings such as Duravin can provide excellent results.
Nylon - With extreme abrasion and corrosion resistance, many nylon (polyamide) coatings also provide excellent dielectric strength.
Epoxy - Epoxy powder coatings are particularly effective, durable coatings for high-voltage use, and also provide excellent chemical and corrosion resistance.
Fluorinated Polymers - Fluorinated polymers such as Halar are coatings which are both chemical resistant and suitable for high-voltage use.

Items Requiring High Dielectric Coatings

Tools utilized in high-voltage environments and many of the parts installed there are candidates for high dielectric coatings. These include:

High voltage tools such as crimpers, cable cutters, and pliers
Power distribution connectors
Bus bars for high voltage bus ducting
Bus bar boots
Underground tap connectors
Grounding bushings
Electrical switches, motors, and relays

At Precision Dip Coating, nothing is more important than safety, and we have the experience and expertise to help you choose the most effective coating for your high-voltage tool and part needs. Contact us today to see how we can work with you to make your parts as safe as possible.

Is Plastisol Coating Eco-Friendly?

Tue, 12 Mar 2024 07:41:32 GMT

As a society, we are constantly making new discoveries about the effects that various materials have on the environment. At Precision Dip Coating, we want our clients to feel empowered to make environmentally-conscious decisions, without feeling overwhelmed by the incredible amount of ever-changing information. Plastisol has become one of the most widely used coatings: if something you own has a soft, durable grip or casing, it is probably a plastisol coating! Here are a few things you might like to know about plastisol.

What Is Plastisol Coating?

Plastisol is a substance that is liquid at room temperature until heated, when it becomes a soft, flexible, rubber-like material. Below are just a few reasons why plastisol is so widely used:

Corrosion Resistance
Can be used to coat a variety of materials (metals, glass, ceramics, plastics)
Chemical resistance
No chipping, no tearing
Wear resistant
Sound-deadening

Not only is it incredibly useful and efficient, there are quite a few ways to apply it! This durable and versatile material definitely seems too good to be true. So what risk factors are there?

Is Plastisol Safe For the Environment

While certainly a material made to be indestructible may have a longer decomposition rate, most environmental issues are primarily due to pollution and emissions caused by the production, use, and application of these substances. Primarily, when looking at eco-friendly materials, we want to find substances with low VOC (Volatile Organic Compound) rates. In other words, we want a coating that won't release particles into the air, in order to keep the planet, our employees, and our products safe and environmentally friendly. PVC Plastisol is not only non-toxic, but also has 0 VOC, making it one of the most environmentally coating materials.

Precision Dip Coating

Still not convinced, or wanting to learn more about the specific products and processes our professionals use? Contact us today and make an appointment!

Choosing the Right Powder Coating

Mon, 11 Mar 2024 13:57:39 GMT

With technological and mechanical advances happening all the time, it can be difficult to keep up. Precision Dip Coating is the resource you need for clear, simple explanations, to make sure you are getting the correct product. Whatever object you need to cover, we have the perfect choice of coating.

What Is a Powder Coating?

Before we begin, here are a few benefits of powder coating:

Hard, durable finish (better than most paint coating)
Minimal pollution/more environmentally friendly
More control over the thickness/evenness of the coat
Custom/specialty designs and needs are easily done
Significantly faster drying time

There are two main ways of applying powder coating: Fluid Bed and Electrostatic Spray. To learn a few important details to keep in mind before choosing the right method for your needs, keep reading!

Electrostatic Spray or Fluid Bed?

While the Electrostatic Spray is the most common approach, there are unique benefits to both processes. Here are a few of the differences:

Electrostatic Spray

Uses a spray gun, with various different nozzles
Uses negative, or is some cases positive, electric charge on the powder in order to adhere the powder to the object
Can be more difficult if the object has difficult-to-reach-areas
Depending on the thickness, may require preheating of the object to get a more smooth coat, however this runs the risk of the powder "running" or dripping
Most effective for a coat of less than 300 micrometers

Fluid Bed

The "dip" method
Involves putting an electrostatic charging medium inside a fairly deep container of powder and dipping the object inside
Does not require preheating
Better for thicker coating

Precision Dip Coating

Our team offers professional, affordable services for your specific needs. Still not sure which process is right for you? Contact us today to get a consultation or make an appointment.

The Durability of Halar Coating

Mon, 11 Mar 2024 13:43:52 GMT

Many industrial processes require strong, chemically resistant parts that can stand up to a range of temperatures. Halar, a cousin of Teflon (PTFE) is a plastic coating that can fit the bill.

What Is Halar?

Halar, a brand of ethylene chlorotrifluoroethylene (ECTFE), is a crystal polymer plastic compound which can be used to add a smooth, even coat to parts to reduce friction and electricity, and provide protection from corrosion and fire.

How Durable Is Halar? Halar is built to survive.

Temperature . Halar works well and maintains its stiffness in a wide temperature range, between –105F to +300F

Impacts and Stiffness . It holds up to impacts well and it has a superior stiffness rating with a tensile modulus of 1400-2100 MPa.

Fire Resistance . Fire resistant with a limiting oxygen index of 52%, it meets standards for exhaust duct systems among others.

Electrical Resistance . Halar is a good insulator, has a low dielectric constant, and a low dissipation factor.

Corrosion Resistant . Highly resistant to chemical corrosion, it can easily withstand prolonged contact with both acids and bases in a pH range of 1 to 14.

UV Resistant . Halar is UV-Resistant for both UVA and UVB light, indicating its suitability for outdoor uses.

Ductile and Weldable . It's ductility, even at low temperatures, and its strength mean it performs well in extreme conditions and can be welded using multiple techniques into strong seams and joints that will flatten before they break.

Industrial Uses for Halar

Halar's exceptional durability, smoothness, purity, extreme temperature tolerance, ductility, and resistant qualities make it a go-to coating for countless industrial uses, including:

Piping and tubing for duct, fluid, and waste handling
Acid production and storage
High pressure mining applications
Halogen, chlorine, bromine, fluorine, and related processes
Semiconductor manufacture
Pharmaceuticals
Transport vessels for hazardous goods, especially class 8 corrosives
Primary and secondary cable jacketing - especially when fire and electrical resistance are important

Halar at Precision Dip Coating

Perhaps the greatest environmental benefit of powder coating techniques is the absence of solvents and primers, which are often laden with VOCs and other potentially toxic components.

Why Is Powder Coating Environmentally Friendly?

Mon, 11 Mar 2024 12:45:52 GMT

Limiting the impact of manufacturing on the environment is increasingly important, and the plastics and coating industry is front and center of these concerns. Solvents with VOCs (volatile organic compounds) required with some plastics techniques, and some plastic resins themselves have come under fire over pollution and sustainability considerations.

What Is Powder Coating?

Powder coating is a process in which a powder bonds to surfaces through electrostatic charges either through spraying or immersion in a fluidized bed. The part to be coated may be preheated or heated after spraying or immersion to melt the coating so it will adhere properly. Parts are then allowed to dry and cure to form a very hard, long-lasting, protective coating.

Environmental Impact of Powder Coating

Powder coatings are durable, cost-effective coatings for metals, glass, some plastics, and other materials, but are they environmentally friendly?

No Solvents for Adhesion

Perhaps the greatest environmental benefit of powder coating techniques is the absence of solvents and primers, which are often laden with VOCs and other potentially toxic components.

Minimal Air Pollution

Without harmful solvents and their VOCs to filter, powder coating stations create very minimal air pollution. In fact, they can save energy, too, by simply filtering and returning the air from the coating area back into the general workspace.

No Hazardous Waste

Powder coatings create only a tiny fraction of unusable material during the coating process. Where excess liquid coating would be wasted, excess powder spray that hasn't been contaminated can be collected and reused safely with no loss in quality. Fluidized bed coating produces virtually no waste, as any excess coating material remains in the submersion tank.

Other Advantages of Powder Coating

Durability

Powder coating provides greater resistance to weather, corrosion, impacts, abrasion, and moisture than equivalent liquid coatings, all while maintaining color and excellent protection.

Variety of Finishes

Powder coatings can be applied in smooth, even coats at greater thicknesses with fewer applications than liquid coatings generally can. They also offer nearly unlimited colors, finishes from glossy to matte and smooth to rough or textured, and special appearances such as iridescent, glittery, or metallic looks.

Faster Turnaround

Powder coated parts and products can cure and cool in mere minutes, compared to the hours required for liquid coatings, meaning faster production time all around.

Material Compatibility

At Precision Dip Coating, we make every effort to be environmentally friendly and to use sustainable practices so you can feel confident about partnering with us. Contact us today to see how we can work together for your dip coating and molding needs.

What Makes Plastisol a Long-Lasting Coating Solution?

Mon, 11 Mar 2024 12:41:57 GMT

Have you enjoyed the soft coating on a clamp or tool handle that keeps it from slipping out of your hands? How about holding a more comfortable gas pump handle or knowing you're safely insulated from your electrical wires? You can probably thank helpful, durable plastisol for that.

What Is Plastisol?

Plastisol is a mixture of polymer plastic particles in a liquid, called a plasticizer, which helps make it stretchy, soft, and pliable. In a gel form when heated, it cools to a rubbery, smooth solid. Commonly used in screen printing inks to make them flexible, and in polymer craft clay to make it moldable, plastisol is a perfect solution for dip coating. It can be the exterior coating on tool handles, gloves, car parts, chains, and clamps. When molded in other ways, it can be used for caps, toys, and plastic balls among other things.

Durability of Plastisol

One of the best reasons to use plastisol dip is its durability and longevity.

Chemical & Corrosion Resistance

Plastisol is highly chemical resistant to a wide range of chemicals and compounds.

Electrical Resistance

The dielectric strength of plastisol rates around 400 Volts/mil, making it an excellent insulator for wiring and components.

Impact & Abrasion Resistance

Rubbery and flexible, plastisol can withstand substantial impacts and abrasions without fraying or cracking.

Temperature Tolerance

Plastisol coatings are effective from about -35°F to about 200°F (300°F for high-temp formulas).

In addition, hardening agents, UV light inhibitors, flame retardants, and antimicrobial agents can be added for additional protection.

More Great Reasons to Use Plastisol

Beyond its resilience, plastisol has a lot to recommend it:

Quiet

Soft and rubbery, plastisol can be a noise reducer and dampen vibrations.

Appearance

A plastisol dip coat can provide an attractive, finished look in a variety of colors, textures and finishes.

Comfort & Safety

Even when wet, plastisol coatings can provide a less slippery surface for better grip and improved safety. Colors can also increase safety with enhanced visibility and color coding. Plastisol even possesses some antimicrobial properties.

Versatile

Different dip coating techniques can be used with plastisol to fully or partially coat parts in varying thicknesses, on the interior and exterior.

Cost-Effective

Plastisol dip coating is a relatively simple process producing little waste, so you save in time and materials.

Long-lasting and flexible in so many ways, plastisol can be the helpful, protective, functional touch your product needs. Contact us today to see how our dip coating services can help you.

Epoxy Powder Coating: Durable and Resistant

Mon, 11 Mar 2024 12:12:07 GMT

The Durability of Epoxy Powder Coating

What Is Epoxy Powder Coating Used For?

With high heat resistance, chemical resistance, and insulation properties, epoxy powder coating is ideal for protecting electrical equipment and for use as a structural adhesive. At Precision Dip Coating, our specialized epoxy powder coating has high electrical resistance, high edge coverage, and a hard film that allows it to insulate and reinforce delicate electrical equipment. You won't be disappointed with the extra durability, strong adhesion, and thorough insulation provided by our epoxy powder coating.

It's a High-Dielectric Insulator

The insulation properties of epoxy powder make it essential in the electronics industry, and it's used in a range of products like motors, bus bars, generators, watt-hour meters, and plenty more. As a high-dielectric insulator, epoxy coating powder protects electronics from short-circuiting, keeps debris and grime away from components, and prevents exposure to moisture. Furthermore, the high durability of the epoxy coating keeps your electrical equipment working optimally for the long haul. More protection and less maintenance leads to peak operation for your business.

Strong Adhesive for Steel

Besides its electronic insulation applications, epoxy powder coating makes for a powerful adhesive that holds up to most materials and manufacturing processes. In industries where steel is the principal construction material, epoxy powder's high performance is the best option for lasting adhesion. It also boasts resistance to peeling and rusting, which is key when dealing with steel products. Compared to other often-used adhesives, epoxy powder coating features greater chemical and heat resistance, so you can trust that it will hold up to the elements.

Precision Dip Coating Fulfills Your Epoxy Powder Coating Needs

If it's becoming clear that you could benefit from epoxy powder coating for your business, at Precision Dip Coating we can offer you simple, cost-effective, and timely results. With a full in-house engineering staff, our own efficiently-designed coating machines, and years of proven expertise, we're ready to help you meet your production goals. Please contact us today for more information and for further inquiries about epoxy powder coating solutions.

Dip and Spray Powder Coating for the Military Industry

Mon, 11 Mar 2024 12:06:46 GMT

Dip and spray powder coatings for military use must meet stringent requirements for environmental tolerances and durability. These coatings not only add to the functionality and longevity of military parts and products, they offer increased safety, resistance to heat, chemicals, corrosion, and other dangers.

What Are Dip and Spray Powder Coatings?

Both dip and spray coatings are protective, functional layers added to parts by immersion or spraying. Dip coating involves partially or fully immersing a part into a tank of liquid or powder coating material. Spray powder coating performs the same task using a spray gun to add an electrostatic charge to the powder so that it's attracted to the part being coated. Heat is applied to the parts before or after the coating process to enhance bonding and durability, depending on the selected coating technique.

Common Coating Materials

While we offer a wide variety of coating options, the most common materials used for military purposes include:

Plastisol

An excellent insulator and noise reducer, plastisol adds a smooth, grippable surface in a range of thicknesses. It can be applied with a variety of techniques and can have a gloss, matte, or slightly textured surface, adding to its flexibility. It's commonly used to coat handles, wiring, shock absorbers, and vehicle and plane parts.

Vinyl

Cost-effective and versatile, vinyl powder coatings are highly chemical, corrosion, impact, and abrasion resistant. Vinyl coatings are frequently used for SCUBA gear and rope coatings.

Nylon

Cost-effective and versatile, vinyl powder coatings are highly chemical, corrosion, impact, and abrasion resistant. Vinyl coatings are frequently used for SCUBA gear and rope coatings.

Frequently Coated Military Products & Components

Any number of military products and parts are suitable for dip coating, such as:

SCUBA and marine gear
Rifle holders and mounts
Door handles
Vehicle and plane parts
Material handling baskets
Brackets
Cases
Pistol hangers

Compliance with Industry Standards

Precision Dip Coating offers services that meet or exceed many industry standards including:

Mil P-20689
Mil AA-59464
MIL-I-15265
ASTM D 2287-96
PS 13211531

With decades of experience providing superior dip coating services to military and other industries, we welcome the opportunity to serve you, too. Contact us today to see how we can work together to meet your dip coating needs.

PPE & the Benefits of Liquid and Powder Coating

Mon, 11 Mar 2024 12:01:21 GMT

The significant difference that exists between powder and liquid coating is the need for a solvent in a liquid coating to keep filler parts in a suspension.

Powder Coating

This is a type of coating applied as a dry powder. It is electrostatically applied and cured under heat. The heat allows the powder to flow and form a coat. Powder coating creates a hard and tough finish.

Precision Dip Coating is experienced in providing a wide range of services, including powder coating. The entity uses modern equipment to ensure you get exemplary and high-quality powder coating services.

Benefits of Powder Coating

No toxic compounds in powder coating and low emission of dangerous gases

There is no hazardous waste generated during the application process, and no solvents are used. Therefore, the use of powder coating does not lead to the creation of toxic landfills.

A wide array of superior finishes

Powder coatings have more available finishes because it exists in different styles, textures, and colors.

Great external aesthetic performance

Powder coating has improved in both excellent gloss and color retention. It makes the finished work less susceptible to dirt and there is no need for a primer.

Better resistance to scratches and damages

Powder coating has enhanced mechanical performance because of its film integrity and excellent protection in high use areas.

Low cost of application

The use of powder in coating achieves the desired quality standards in a single coat. Powders have a high rate of utilization compared to liquid coating because of its ability to be reused and recycled.

The ease with which powder coating can be disposed of translates to reduced cost and improved production time.

Call to Action

At Precision Dip Coating, we offer a variety of services to meet your needs. Contact us for powder coating services consistent with your quality standards.

Proper Coating on Safety Equipment

Mon, 11 Mar 2024 11:51:02 GMT

We know you take safety seriously -- we do, too! Proper safety equipment is a vital part of managing the risks and hazards of many jobs, and a proper coating on that equipment can add that required level of safety. Plastic dip and fluidized bed coatings can make safety equipment as effective as possible.

Coatings for Electrical Safety

Plastic coatings are frequently used as insulating material for electrical tools, equipment, and components, protecting them from coming into contact with users and with other parts as well as offering protection against moisture, dirt, and other environmental hazards. Many plastic materials are excellent insulators (they possess high dielectric strength), and so are suitable materials to coat such items as:

Bus bars, bus bar boots, and other high-voltage equipment
Electric switches, motors, and relays
Power distribution connectors
Underground tap connectors

Popular Coatings for Electrical Safety

Coatings often used to insulate electrical items include:

Vinyl
Nylon
Plastisol
Epoxy

Coatings for Tools & Personal Protective Equipment (PPE)

A variety of coatings are available to coat safety equipment, gear, and tools. Coatings protect these items and their users from such risks as:

Chemical exposure
Heat
Fire
Electric shock
Injury
Dirt
Other environmental conditions

Popular Protective Coatings for Safety

Plastisol

Durable, highly resistant, flexible and grip-enhancing, plastisol is a resilient, long-lasting coating. A plastisol coating adds safety by reducing vibration, insulating against electrical contact, making tools easier to grip, and providing chemical, corrosion, impact, and abrasion resistance. Plastisol lends itself naturally to protective footwear and outerwear, particularly when flame retardants are added.

Nylon

Smooth, resistant, and unaffected by UV light exposure, nylon coatings can improve the life-expectancy of safety equipment. It's an excellent coating to add safety to ropes and cables.

Epoxy Powder

The hard film achieved with durable, insulating epoxy powder coating makes it excellent for long-lasting electrical protective uses.

Polyolefin

Highly resistant and well-suited to outdoor exposure, polyolefin coatings are especially useful for coating equipment that will be exposed to corrosive materials.

Polyester

Familiar and durable, polyester powder coating stands up to the worst mother nature can bring, including UV exposure.

Whatever materials and people you need to protect, there is likely a dip coating to do the job. Contact us today to see how we can make your worksite and your people safer.

New Uses for Halar® ECTFE Coatings

Mon, 11 Mar 2024 10:25:49 GMT

Halar® ECTFE has long been a standby protective coating when a strong, broadly resistant, extremely even, low-friction surface is needed across many industries. Commonly used to coat products for use in the chemical, microelectronics, and pharmaceutical industries, applications for Halar coatings continue to evolve to meet new and expanded needs. Innovations from its producers make Halar technology suitable for coating a wider range of materials and purposes.

Why Is Halar So Popular?

Halar is popular in large part due to its durability and versatility. It performs well in extreme conditions, offering excellent impact, corrosion, and chemical resistance, and because it has a low dielectric constant and high electrical resistivity, making it a good insulator. Suitable for environments requiring little friction, Halar coatings are frequently used in industrial settings for coating parts like bearings, wires, cables, and cams, and lining tanks, pipes, and filters. More specialized uses are found in the semiconductor and pharmaceutical industries where Halar's extremely smooth surface and minimal moisture absorption make it an excellent choice for high-purity environments.

New Ways to Work with Halar

Application to Plastic Substrates

Most plastics are inherently unsuitable substrates for any application requiring heat curing (most sprayed coatings) or preheating (most fluidized bed coatings). In addition, part of the coating process relies on the creation of an electrostatic charge between the coating material and the substrate (the surface material of the item to be coated). New techniques are allowing Halar to be applied to more heat-tolerant plastics, such as PEEK plastics, for use in scientific and pharmaceutical applications, among others. These applications can be challenging because of the absence of electrostatic charge, but such Halar coatings can be accomplished with care.

Waterborne Halar Coatings

Advances and innovations with Halar have also made available a new waterborne Halar coating, allowing this reliable coating to be even more versatile. Waterborne coating delivers the same outstanding chemical, corrosion, moisture, abrasion, and impact resistance along with the temperature tolerance, superior smoothness, adhesion, and high purity it provides with powder applications. Features of the waterborne technique include:

Can be applied without primer, using spray or dip coating techniques
Environmentally-friendly - using an ultra-low VOC and hazardous air pollutant-free composition
Creates a safer work environment
Suitable for many substrates, including metal, wood, glass, and polymers
Water-based application means faster, easier, less expensive cleanup that's more environmentally-friendly
Expands options for application with ambient temperature coatings
Allows coating of more complex items and those with hollows and cavities

Halar is one of the most popular and versatile coatings we offer, and we're always exploring new ways to use it to meet your needs. Contact us today to see how we can provide coating services for you.

Tried and True Methods for Effective Plastisol Coating

Mon, 11 Mar 2024 10:22:59 GMT

Plastisol is a versatile, highly resistant, durable, flexible coating suitable for an exceptionally wide range of uses and applications. A blend of polyvinyl chloride (PVC) or similar polymer particles with a plasticizer (a substance that makes compounds stretchier and more flexible), plastisol performs best when suitable coating methods are used.

Why Is Plastisol So Useful?

Plastisol offers many valuable benefits as a plastic coating, including:

Softness and Better Grip

Plastisol has a smooth, flexible feel that makes tools easy and comfortable to hold. Think of the handle of a favorite screwdriver or pair of pliers -- that rubbery coating is probably plastisol.

Chemical & Moisture Resistance

Resistant to acids, alkalines, and many other chemicals and corrosives, plastisols can perform well in a variety of conditions and exposures, protecting against moisture exposure at the same time.

Electrical Resistance

Combining excellent dielectric strength with great flexibility, plastisol is perfect for coating and sheathing wires and other electrical components.

Cold Tolerance

Plastisol retains its strength and feel at temperatures as low as -65°F, making it suitable for many outdoor uses.

Long-Lasting

Durable and impact-resistant, plastisol can protect from impacts and abrasions without chipping or fraying.

Best Techniques with Plastisol

Plastisol is most commonly applied as a dip coating, but can also be applied as a spray coating or in several molding processes.

Plastisol Dip Coating

Items to be dip coated (substrates) are either preheated (hot-dip) or not (cold-dip) then submerged partially or fully in the liquid plastisol. Coats of varying thicknesses can be achieved by adjusting the temperature of the substrate -- the hotter the temperature, the thicker the coating. Items are then heated at least briefly to cure or solidify the plastisol coating, then allowed to cool.

Plastisol Spray Coating

Spray coating with plastisol adds a thin layer of plastisol to the substrate. After spraying, the coated substrate must be heated to cure or solidify the coating, then allowed to cool.

Plastisol Molding

Additional techniques can be combined with dip coating to ensure thorough coats on items with more complicated shapes such as crevices, hollows, and cavities. Slush molding involves placing dipped items into a spinning centrifuge which forces the liquid plastisol to spread throughout a part. Rotational molding slowly turns a hollow part so that the interior is fully coated with the liquid plastisol. In both molding cases, the coated product must be heated to cure the plastisol.

Versatile plastisol and its array of application techniques make it a durable, valuable coating for protective, functional, and safety uses. At Precision Dip Coating, we have decades of experience and expertise with plastisol and other plastic coatings. Contact us today to see how our plastisol and other coatings can improve your products.

8 Things That Could Benefit From Plastisol Dip Coating

Mon, 11 Mar 2024 10:17:23 GMT

Plastisol is a type of plastic made of PVC and plasticizing substances, giving it a soft, rubbery feel. Used primarily for dipping and molding, plastisol accepts a variety of colors, textures, and finishes, making it an extremely versatile, low-cost player in the plastics world. Benefiting from its durability, chemical resistance, temperature tolerance, and impact resistance, applications for plastisol dip coatings are endless, and include:

1. Tool Handles

One of its most popular uses, plastisol dipped tool handles improve grip, especially in inclement weather, add visibility, and protect users from electrical current.

2. Safety Equipment

From gloves to litter baskets, many pieces of safety equipment are protected and made more grippable and insulated with a plastisol coating

3. Playground Equipment

The soft, rubbery nature of plastisol makes it a no-brainer for coating playground equipment. Children are better protected from impacts and rough or sharp edges, while colorful plastisol coatings also add visibility and better graspability, keeping everyone safer.

4. Hooks, Hangers, & Handles

Easily helping to hold contents in place and aiding users in gripping as well, plastisol-coated hooks, hangers, and handles can help keep tools, parts, and people from sliding around.

5. Wiring & Bus Bars

With excellent insulating qualities, plastisol coatings have long been employed for coating electrical wires and components such as bus bars to prevent unwanted contact, maintain cleanliness, and protect users.

6. Kitchenware

No one wants to drop food on the floor, so adding plastisol coatings to kitchenware handles such as tongs and ladles adds safety and confidence.

7. Dumbbells & Kettlebells

Soft, grippable, plastisol-coated exercise weights can make a safer power workout a breeze.

8. Special Needs & Rehabilitation Aids

Many people with special needs or those undergoing physical rehabilitation may have difficulty using the small parts needed so often in daily life. Adding plastisol dipped handles to silverware can make it easier to maintain a grip for independent eating. The bowls of spoons can also be coated to help prevent collisions with teeth for diners with shaky hands or poor control.

At Precision Dip Coating, we have the knowledge and expertise to make your products a reality. Contact us today to learn more about our plastic dip coating services and other plastics manufacturing needs.

How Long Does Powder Coating Last?

Mon, 11 Mar 2024 10:11:24 GMT

The powder coating process creates a smooth, extremely durable and protective finish. It is done by applying an electrostatically charged, powdered mixture of plastic resin and additives to a surface, usually metal, and heat-cured to form a strong bond resulting in an extremely durable finish.

How Long Does It Last?

Most powder coating applications last for 15-20 years. These coatings are highly resistant to weather, chemicals, and corrosion, and offer electrical insulation, and vibration and sound deadening benefits.

What Lengthens the Lifespan of Powder Coating?

Powder coatings have naturally long lives due to the strength of the electrostatic bond between the paint and substrate. Appropriate pre-treatment before coating and care afterwards can help ensure coatings have the longest possible lifespan.

Surface Pre-Treatment

As with any painting or coating project, properly preparing the surfaces to be powder coated will enhance both quality and durability. Pre-treatment can include:

Cleaning - Generally done with acids or solvents by spraying, wiping, pressure-washing, or dipping, to remove dirt, oil, waxes, and grime.
Shot-Blasting - Like sandblasting, particles of sand, shot, walnut shells, or other material are blown with force at surfaces to remove scale, rust, and most surface dirt and oils.
Etching or Phosphating - These pretreatments help to prevent corrosion and improve a coating's adherence.
Primer - A primer coat can be applied to enhance the coating's ability to adhere.

Post-Coating Care

In general, only occasional cleaning is needed for powder-coated surfaces. Non-abrasive, solvent-free cleaning materials should be used.

What Shortens the Lifespan of Powder Coating?

Naturally, poor pre-treatment and care can cause powder coatings to degrade more rapidly than they should. Other environmental conditions and exposures can also shorten their lifespans, including:

Environment & Weather - Exposure to salt water, blowing sand, and other harsh elements of weather and nature can wear down coatings more quickly.
Hazardous Exposure - Contact with industrial and other chemicals and compounds, including gasoline, xylene, and caustics, can affect the durability of powder coating.
Abrasive Cleaners - Use of abrasive cleaners such as scouring pads, steel wool, and wire brushes as well as many solvents can affect powder coating's longevity.

At Precision Dip Coating, we strive to provide the highest quality coating, molding, and manufacturing services to exceed your needs within your budget, all at our own facility. Contact us today to learn more about our powder coating and other plastics and manufacturing solutions or to request a quote.

Top 5 Reasons Plastic Coatings Are Necessary in an Industrial Setting

Mon, 11 Mar 2024 09:59:44 GMT

Versatile, durable, and functional, plastic coatings offer a variety of advantages to any industrial environment. Workers, equipment, and the bottom line can all benefit from plastic industrial coatings. They can:

1. Increase longevity of parts, components, and equipment

Different formulations of plastic coatings and additives can increase the longevity of equipment, parts, and components across countless industries. Forming a protective barrier, they can help prevent corrosion, oxidation, weathering, and damage due to their chemical, corrosion, UV, abrasion, and impact resistance as well as their strength and durability.

2. Add safety

With the resistance and durability benefits of plastic-coated and molded safety equipment and PPE, industrial workers are better protected from hazardous materials and dangerous equipment. Better graspability afforded by coatings such as plastisol can also enhance safety with moving parts and controls.

3. Reduce vibration and noise

Industrial noise levels are a frequent problem. Plastic coatings such as plastisol, can offer some relief with vibration and noise reduction, creating a safer, more pleasant and productive work environment.

4. Reduce friction

Many industrial processes can run more smoothly when friction is reduced in processing and handling equipment with coatings such as Halar. Less friction means less abrasion and wear, so equipment and parts such as bearings, cams, and valve seats can run safely and efficiently for a longer time.

5. Offer dielectric insulation

Insulation protection against contact between parts and with people can be achieved with plastic coatings such as epoxy powder and plastisol. Tools and equipment can also be coated to minimize the risk of contact with electricity.

The added protection and value added by industrial plastic coatings are highly cost effective compared to the expense of replacing equipment and components that are worn or damaged before their time. Increasing worker safety is always a worthwhile investment, too. Contact us today to see how our plastic coating, molding, and manufacturing solutions and value added services can improve your industrial setting.

What Is Electrostatic Painting?

Sun, 10 Mar 2024 18:04:47 GMT

Electrostatic spray painting is a process similar to powder coating, but with some key advantages that can make it an excellent choice for many applications, particularly those where powder coating might be problematic.

What Is Electrostatic Painting?

Electrostatic painting and powder coating work similarly to the magic of physics we recognize when static electricity makes a balloon stick to a wall. An extremely durable finish is made through the extremely strong bond created when the positively charged ions in the paint are attracted to a negatively charged surface to be painted. The processes differ where powder coating must be heat-cured at high temperatures while electrostatic painting uses a liquid paint that requires only time to dry.

Benefits of Electrostatic Painting

While powder coating may offer a slightly more durable finish due to the heat-curing bond, electrostatic painting has many advantages over powder coating and other painting techniques:

Portability — Electrostatic painting can be performed on-site, making this process a game-changer for parts and equipment too large or risky to transport, those which would be problematic to disassemble and reassemble, and those with parts which would not tolerate the heat of the powder coating curing process.
Time Savings — Not only are electrostatically painted items ready for use in a matter of hours, the ability to paint on-site minimizes the downtime and disruption of transporting parts to and from the coating facility.
Minimal Waste — The electrostatic bond attracts the paint as it is sprayed, meaning there's little to no overspray, keeping the process cleaner and saving on material costs.
Smooth, Uniform Coat — The electrostatic bond also helps to ensure a very smooth, even coat without the runs, bubbles, or drips that can arise with traditional painting methods.
Durability — Nearly as durable as powder coating, the ionic bonds between the paint and the metal surface underneath it create a long-lasting surface that will stand up to use and the elements.

At Precision Dip Coating, we bring years of experience in coating and molding plastics, using our expertise and knowledge to serve industries from medical and automotive to military and aerospace and more, all without outsourcing. Contact us today to learn more about our electrostatic painting and other coating and molding capabilities.

Your Guide to Plastisol Coatings

Sun, 10 Mar 2024 18:02:24 GMT

Cost-effective, flexible, and highly resistant, Plastisol is a popular vinyl-based plastic coating with applications across many industries from electrical and automotive to medical and aerospace. Plastisol coatings commonly find uses as varied as tool handles, electrical component insulation, and playground equipment. With so much to offer, there's a lot to know about this versatile plastic.

What Is Plastisol?

Plastisol is a mixture of a polymer, usually polyvinyl chloride (PVC) and a plasticizing compound (adding stretchiness) which can be used as a coating or poured into molds.

How Are Plastisol Coatings Applied?

Plastisol can be applied as a dip or spray coating to heated parts, with special techniques such as slush molding and rotational molding available to coat concave and hollow areas. After coating, parts and products must be heat cured to fuse the plastisol to the substrate.

Advantages of Plastisol Coatings

Quick, easy Plastisol coatings offer countless benefits in protection and usefulness, including:

Resistance - Plastisol is widely recognized for its superior resistance to many hazards including chemical exposure, corrosion, moisture, mold & mildew, impacts, and electricity.
Temperature Tolerance - Plastisol performs well in temperatures down to -35°F and as high as 200°F, with an extended temperature range for some formulations.
Cost - Inexpensive and long-lasting, with minimal waste, the benefits of plastisol coatings far outweigh their minimal cost.
Longevity - Plastisol coatings are not only long-lasting, they extend the lifetime of the products and parts they protect, too.
Customizable - Plastisol can be formulated to match nearly any color, texture, and finish. Additives are available to enhance many of its qualities from hardness and flame retardant to UV resistance, and antimicrobial protection.

Disadvantages of Plastisol Coatings

Plastisol is so versatile and durable, it has very few drawbacks, notably only:

Substrate Choice - Because coated parts must generally be heat cured, substrates which cannot tolerate curing temperatures (generally around 300-400°F) aren't suitable for plastisol coatings.
Thickness - While temperature and coating speeds can be adjusted to create differing thicknesses of plastisol, they are still generally a little thicker than some other plastic coatings.

With so many advantages and nearly endless versatility, it's easy to see why Plastisol is one of the most popular plastics for dip and spray coating. At Precision Dip Coating, we have decades of experience working with Plastisol and other plastics with dozens of industries. Contact us today so we can help you with a plastic coating solution.

Dielectric Coating and How It Insulates Parts and Components

Sun, 10 Mar 2024 17:58:32 GMT

A dielectric coating is one providing electrical insulation, as well as offering safety and reliability for electrical components and the tools used in working with electrical systems.

What Is Dielectric Coating?

Coatings in various thicknesses can be applied to parts as films or powder coatings applied by spray or fluidized bed. While plastics are naturally very poor conductors of electricity, additional features of many plastic formulations, such as durability and resistance to moisture and chemicals make them especially suitable as dielectric coatings. The abrasion and corrosion resistance of materials such as nylon, vinyl, and epoxy add additional protection and resilience, while plastisol combines those features with a thicker, more grippable feel for applications which benefit from it.

How Is Electricity Conducted?

Nearly all of us are aware that plastic can protect people, parts, and components from unwanted contact with electrical current, but how does that work? First, consider that materials such as metal, wood, and plastic, are made up of a combination of particles, some of which are locked into position and others which move around freely. Those which move around freely can, in the presence of electric voltage, travel toward the positive end of the charge, conducting the electricity as they travel. Good electrical conductors, such as metal, have many more of these freely moving particles than do poor conductors such as plastics.

How Does Dielectric Coating Insulate Parts?

Dielectric coatings work by preventing the charged, moving particles from traveling further, like a fence corralling them to stay safely in the conductive material. Adding such barriers with plastic coatings can enhance worker safety by adding protective layers to tools for working with electricity, particularly in high-voltage environments. It can also protect wires, parts, and components from coming into unwanted contact and triggering short circuits and other electrical issues.

At Precision Dip Coating, we have decades of experience with dielectric insulation coatings and countless other plastic coating applications. Contact us today for more information on our services and capabilities.

Eliminating BSR Using Metal Coating Technologies

Sun, 10 Mar 2024 17:56:59 GMT

We've all encountered the unpleasant, unwelcome sounds in a quiet car, familiarly known in the automotive industry as BSR, that is, Buzz, Squeak, and Rattle. All equally annoying, the source of many driver complaints and frustrations to manufacturers, dealers and mechanics, these irritations may be successfully remedied by using metal coating technologies.

What Causes BSR?

Technically speaking, buzz, squeak and rattle are three separate noises with distinct causes and sources, though to consumers they're mostly perceived as problematic indicators of poor quality.

Buzz

Noises perceived as buzzing are caused by vibrations in parts themselves, and sound similar to what we might hear from some electrical components or a failing fluorescent light tube or ballast.

Squeak

Rubbing and friction cause squeaking noises in various pitches as parts stick together as they slide against each other.

Rattle

Rattles are caused by parts banging or colliding together.

Design considerations and testing during the manufacturing process can eliminate many BSR noises, but in other instances, they may not become apparent until vehicles are used by consumers in particular driving styles and environments.

How Can Metal Coating Prevent or Fix BSR?

Metal coatings to the rescue! A little preemptive action by applying anti-BSR coatings to metal automotive components can help prevent BSR problems. With the wide variety of plastics available for dip and powder coating, multiple resins are effective solutions for each aspect of BSR. They offer varying degrees of insulation, impact resistance, friction reduction, and sound dampening, all of which can help in areas where BSR may develop.

Nylon Powder Coating

Exceptionally durable, highly resistant to corrosion, chemicals, abrasion, and impacts, coating parts in nylon can be particularly effective at reducing the risk of rubbing and squeaking parts.

Plastisol

Cost-effective and extremely versatile, plastisol is highly resistant, cold tolerant, and durable. It has a soft, rubbery feel, making it an excellent choice for reducing vibrations and sounds from impacts between parts.

PTFE and ECTFE Coatings

Teflon (PTFE) and Halar (ECTFE) coatings are especially effective at reducing friction and thus reducing the likelihood of squeaking noises.

Affordable and effective, these and other plastic coatings can help stave off BSR complaints by eliminating problems before they start. At Precision Dip Coating, we have the experience and specialized expertise to help you select the most appropriate materials and techniques for BSR prevention and other plastic coating needs. Contact us today to see how we can meet or exceed your needs.

5 Reasons You Need Plastisol Coating on Your Sports Equipment

Sun, 10 Mar 2024 17:54:59 GMT

Plastisol is a stretchy, almost rubbery, vinyl-based plastic that's not only exceptionally durable, but also highly resistant to everything from corrosive chemicals and electricity to abrasions, impacts, and extreme temperatures. Cost-effective and versatile, it seems like there's not much plastisol can't improve, and sports equipment is no exception. Whether you use it for gym equipment, fishing gear, playground equipment, or other gear, here are five reasons why you should consider a plastisol coating for your sporting goods.

1. Plastisol Makes Sports Equipment Easier to Use

Plastisol's soft, rubbery feel makes handles easier to grab and sustain a grip on, even when wet, making it easier to do everything from keeping your fishing rod in a holder to maintain control over dumbbells and kettlebells.

2. Sports Equipment Lasts Longer with Plastisol Coatings

Let's face it, sporting goods take a beating, from hot sun and pool chlorine to sweaty hands, and rough, frequent use. A durable, highly resistant plastisol coating can add a layer of valuable protection to expensive equipment, extending its lifespan.

3. Plastisol Makes Sports Equipment Safer

Providing a better grip and insulation from heat, cold, and electricity, a plastisol coating can protect sports equipment users from unwanted contact with any of these potential dangers. Plastisol's softness can add impact protection, and noise and vibration dampening as well, making many activities more comfortable and reducing the risk of injuries. Brightly colored plastisol coatings can make equipment and its users more visible, enhancing safety.

4. Colorful Plastisol Coatings Make Sports Equipment Attractive & Identifiable

Plastisol can be formulated to match nearly any color, and to have a variety of finishes and textures to create the look you want. These can be combined to add value with color coding to identify equipment belonging to a particular group, team, club, or school.

5. Plastisol Is Naturally Antibacterial and Antimicrobialtifiable

While plastisol has natural antibacterial and antimicrobial qualities, additives can also be mixed into plastisol coatings to provide additional protection from these biological hazards, offering enhanced protection, especially with shared sports equipment.

At Precision Dip Coating, our goal is to improve your products and parts with our decades of expertise in working with plastics. Contact us today to see how we can meet or exceed your needs.

How Durable Is Powder Coating? Very!

Sun, 10 Mar 2024 17:51:47 GMT

When an electrostatically charged mixture of powdered plastic resin and additives is heat cured on a surface, the resulting layer is one of the most durable plastic coatings available, lasting up to 20 years or more. These strongly bonded coatings are easily able to resist weather, chemicals, corrosion, while providing benefits of sound and vibration dampening, and electrical insulating qualities, all with minimal care. The key to ensuring the highest durability of these coatings is proper surface preparation and ensuring appropriate care.

Powder Coating Surface Preparation

While powder coatings are naturally extremely durable due to the superior bond between the paint and substrate, this excellent durability can be improved with proper surface preparation. Steps to surface preparation can include cleaning substrates with acids or solvents and shot blasting to remove surface debris, rust, and scale. Pretreatments such as etching or phosphating and applying a coat of primer can also be beneficial by providing the best possible surface for the powder coating to adhere to.

What Can Affect Powder Coating Durability?

Inadequate surface preparation, poor maintenance, and certain environmental exposures can diminish the durability of even these long-lived coatings. Factors contributing to a degraded coating can include:

Use of solvent-based or petroleum-based cleaners
Use of abrasive cleaners such as steel wool, wire brushes, and scouring pads
Use of overly high pressure pressure-washing
Exposure to salt water or blowing sand
Repeated or prolonged exposure to extreme weather conditions
Contact with certain chemicals and compounds such as gasoline, xylene, and caustics
Some powder coating formulations have poor UV light resistance
Some powder coating formulations are a little less flexible, so applications and coatings should be carefully matched, especially if extreme heat and/or cold will be an environmental exposure

At Precision Dip Coating, we strive to provide superior service, quality, and value in everything we do, and our decades of satisfied customers are the evidence of our success. Contact us today to see how we can bring our expertise to your project.

Plastisol Coating: Hot Dip vs. Cold Dip

Sun, 10 Mar 2024 17:50:21 GMT

Plastisol coatings are some of the most versatile in the business, with a soft, rubbery feel and excellent resistance and performance. Created from polyvinyl chloride (PVC) with some added plasticizers to make it more flexible and stretchy, plastisol can be made in virtually any color, in varying thicknesses, and with a range of textures and finishes. Additives and alternative formulations offer additional characteristics and qualities such as being antibacterial or phthalate-free. Plastisol can be molded or sprayed, but is most commonly used as a dip coating, which can be applied cold or heated.

Hot Dip Plastisol Coating

For hot dip plastisol coatings, the substrate to be coated is preheated, dipped fully or partially in the liquid plastisol one or more times, then heated to cure the coating. For hot dip coatings, the hotter the substrate, the thicker the coating will be. The hot dip process can create thick coatings, generally from 1/16" to 1/4" thick. Hot dip plastisol coatings are most often applied to metal substrates such as tool handles, equipment, and items exposed to the elements outdoors.

Cold Dip Plastisol Coating

Cold dip plastisol coatings are less commonly used, and are achieved by dipping an unheated substrate in liquid plastisol as many times as needed to reach the desired coating thickness. As with hot dip coatings, parts must be heated at least briefly afterwards to cure the coating. Cold dip coatings are effective when a substrate can't tolerate preheating, such as fabric or wood, and can offer thinner coatings than hot dip applications. Cold dip applications include such items as belts and tarpaulins.

At Precision Dip Coating, we have decades of experience working with plastisol and other plastic resins and bring that expertise to every project we undertake. Contact us today to see how we can help make your product come to life.

How Electrical Plastic Coating Prevents Dust & Potential Fires

Sun, 10 Mar 2024 17:48:45 GMT

Wires which conduct electricity are frequently coated in plastic, a practice which provides a number of benefits. While this naturally and beneficially prevents people from unwanted contact with the electrical currents, plastic wire coatings offer additional safety by helping prevent fires.

Plastic Coatings Prevent Contact

Of course, no one wants to come into direct contact with the electrical current running through wires in homes, businesses, and elsewhere. One of the primary ways we prevent this from occurring is by coating exposed wires in plastic, usually polyvinyl chloride (PVC). Since plastics are normally very poor conductors of electricity, they create an excellent barrier around the conductive, metal wiring. Beyond protecting people and pets around these wires, plastic coatings also prevent unwanted contact between wires and with other building and household components which could result in dangerous arcing or sparks.

Plastic Coatings Protect Wires & Prevent Contamination

Plastic coatings also serve to protect wiring from environmental contaminants, including moisture, dust, dirt, and other debris. Dust and debris buildup around wires could be the tinder that lets a stray spark grow into a fire, but wire's plastic coating prevents that spark from ever being created. Moisture, too, can present electrical risks which are minimized when wires are plastic coated.

Plastic Coatings Help Prevent Fires

Beyond helping to prevent sparking or arcing and triggering a fire, and limiting a possible spark's access to easily flammable materials, plastic wire coatings can also help to prevent fires by helping to dissipate any heat buildup in wiring. Plastic coatings also help protect wiring from being damaged by abrasions and other hazardous contacts. Wire coatings can also be created with fire retardant properties, further enhancing their protective nature.

At Precision Dip Coating, we know how important safety is, and our coatings can help make electrical products safer. Contact us today to see how we can partner with you for safety.

Plastisol Coating in the Automotive Industry

Sun, 10 Mar 2024 17:45:26 GMT

Versatile, colorful, highly resistant, and cost-effective, plastisol finds a home across countless industries, and the automotive realm is no exception. From addressing BSR (buzz, squeak, rattle) concerns to aiding safety and comfort for OEM and aftermarket parts and components, plastisol has much to offer.

What Is Plastisol?

When polyvinyl chloride (PVC) is combined with plasticizing compounds, the result is a soft, flexible, rubbery material that's suitable for hot dip, cold dip, slush molding, and spray coating application techniques. Providing electrical insulation, abrasion and corrosion resistance, temperature tolerance, sound and vibration deadening, and offering an excellent grip, plastisol is highly versatile. Formulations can be made to meet any number of industry and safety standards, as well as meeting color, texture, finish, and other requirements.

Automotive Applications of Plastisol

From various stages in the manufacturing process to providing consumer safety, comfort, and convenience, plastisol plays many roles in the automotive industry. Primary roles include:

Minimizing or eliminating buzz, squeak, rattle (BSR) issues by limiting noise, vibration, friction, rubbing, and deadening impacts
Preventing unwanted contact among electrical components, and between electrical components and other vehicle parts
Protecting workers, owners, and mechanics from exposure to electrical components
Reducing friction and wear on wiring and other connectors
Sealing against moisture, dust, debris, and other contaminants
Protection from environmental exposure to chemicals, corrosives, and other hazards
Enhancing safety and comfort by improving grip for handles and related parts

Among the countless automotive components and parts frequently coated with plastisol are:

Clips, clamps, and retainers
Handles, hood latches and battery holders
Aftermarket steering wheels
Filters and mats
Covers and plugs
Caps and stoppers for protection during shipping and other manufacturing processes
Wire baskets, coated to protect parts during manufacturing

At Precision Dip Coating, we have decades of experience with plastisol and many other plastics. Contact us today to take advantage of our expertise with coatings for automotive uses and dozens of other industries.

Value-Added Services That Make the Difference

Sun, 10 Mar 2024 17:43:06 GMT

Your products are critical to your business success, and choosing a company to work with in making them ready for end users and consumers is an equally important decision. Many manufacturers can provide the services you need, but those with value-added service capabilities offer a wide array of benefits, making that selection an easy choice.

Why Choose a Manufacturing Partner With Value-Added Services

Time and resources are easily wasted when separate locations and facilities or subcontractors are required for individual steps in the manufacturing process. Combining multiple steps with one manufacturer is an efficient, cost-effective way to lower these added costs and shorten lead time — getting your product to market sooner. Additionally, a single provider can offer more consistent and predictable quality and service with a company you know and trust.

Value-Added Services With Precision Dip Coating

At Precision Dip Coating, we know that time is money, and we want to help you save both of those valuable resources by offering our extensive range of additional services. These include:

Printing and Decorating — including pad transfer printing, hot stamping, and silk screening
Assembly — assembly after custom molding or dipping can save you resources
Die-Cutting and Trimming — including hole and slot die-cutting
Packaging — returning ready-to-ship products to you
Supply Chain — including warehousing, bar coding, and coordination with stocking programs
Automation and Machine Design — I f having us provide the above services to you doesn't fit your needs, we can also design and build automated systems to perform these tasks in your own facility.

Providing value-added services can make the difference between a manufacturing partner that's good enough and one that's great! At Precision Dip Coating, our additional service options are just one of the ways we strive to exceed your expectations. Contact us today for more information on our services and solutions for your business.

The Benefits of Vinyl Coating

Sun, 10 Mar 2024 17:41:06 GMT

One of the most widely used plastics in the world, vinyl is a cost-effective, highly resistant, extremely versatile material with countless applications across numerous industries. Vinyl coatings can match nearly any color, and can be finished with a variety of textures, further expanding their broad appeal.

Types of Vinyl Coating

While a wide variety of plastics are based on the chemical compound vinyl, in typical usage, the term usually refers to polyvinyl chloride (PVC), or to PVC-based formulations of plastisol. Such vinyl coatings can be applied by cold or hot dipping, sprayed, or using fluidized bed techniques.

Common Uses of Vinyl Coating

Vinyl materials are so versatile, they find uses in nearly any industry. Their most popular applications are as coatings for handles, SCUBA gear, playground equipment, baskets and racks, outdoor furniture, and as electrical insulation.

Benefits of Vinyl Coating

So just what makes vinyl such an appealing coating?

Cost — Vinyl costs less than many other plastic coating options.
Resistance — Vinyl is highly resistant to corrosion, chemicals, impacts, abrasions, and moisture, making it useful in nearly any environment.
Dielectric Strength — Vinyl is an excellent insulator, making it an excellent choice for electrical components, tools, and safety equipment.
Customizability — Vinyl coatings can be made to match nearly any color required, and finished with a variety of textures. Stabilizers and additives can improve plasticity, temperature and UV tolerance, and flame retardancy, among other enhancements.
Various Techniques — Vinyl coatings can be applied as dip coatings, spray coatings, via fluidized bed, or with rotational molding, so nearly anything is a suitable candidate.
Comfort & Safety — In addition to its insulating qualities, vinyl offers a soft, rubbery grip that's effective even in cold and wet conditions, and adds vibration and sound dampening effect to coated items.

Whether your product would benefit from a vinyl coating or another plastic resin, Precision Dip Coating is here to help. We bring our decades of experience to every project to work with you in choosing the most effective plastic coatings for your needs. Contact us today to see what we can do for you.

Your Guide To Powder Coating Colors

Sun, 10 Mar 2024 17:38:15 GMT

Whether applied by spray or fluidized bed, powder coating is one of the most versatile techniques to achieving attractive, durable, functional, and long-lasting protective coatings for metal and other heat-tolerant surfaces. While a variety of plastic formulations are available for coatings, you may wonder about coloring them.

What Colors Are Available for Powder Coating?

From hundreds of solid colors to special effects, powder coating offers a wide and versatile range of colors. To create these effects, powder manufacturers color plastic resin before grinding it into the powder we later use to coat your parts and products. With some coatings that are more vulnerable to UV light, such as epoxy, colors may fade or become chalky with long-term exposure. UV-stable coatings, such as polyester, will easily maintain consistent colors over time when exposed to UV light.

Solid Colors

Powder coatings are available in virtually any solid color imaginable. From RAL classic colors to nuanced shades between them, the sky's the limit.

Mixing Colors

Powder coating colors won't blend together to form a uniform, new color in the way that a substance such as paint will do. Instead, combining powder coat colors is like mixing colored sand or salt and pepper together — the overall effect may be the desired color, but closer examination will show particles of both colors scattered throughout the surface.

Special Effects

Innovations in powder coating allow an exciting array of visual effects and textures to be created with this versatile technique. These include:

Metallics that sparkle and glitter
Translucents that add depth
Textures to add a specific feel, such as sandpaper, rubbery, veined, wrinkled, stone, and more

At Precision Dip Coating, we have decades of experience in powder coating with a variety of materials, including polyester, epoxy, nylon, Halar, and more. Contact us today to take advantage of our plastics coating expertise.

History of Halar Coatings

Sun, 10 Mar 2024 17:35:44 GMT

We won't blame you if you haven't heard of ethylene chlorotrifluoroethylene (ECTFE), but you may be more familiar with its more well-known brand name, Halar. In the decades since it was introduced in 1970, Halar has gained respect and popularity for its exceptional smoothness, durability, and corrosion resistance.

Origins of Halar

A member of the fluoropolymer family of substances, Halar was developed to improve upon polytetrafluoroethylene (PTFE), commonly known by its brand name, Teflon. Teflon itself was an accidental discovery in 1938 by scientist Roy J. Plunkett at a DuPont laboratory, opening the world of fluoropolymers to science and industry. Since this fortunate discovery, fluoropolymer coatings, including Halar, have entered nearly every aspect of our lives, from familiar non-stick cookware coatings to uses in medical devices such as catheters and UV sterilizers, and to insulate components in many electronic devices we use daily.

Advantages of Halar

One of the most durable coatings around, Halar offers a number of desirable coating qualities, including:

Superior impact, corrosion, and abrasion resistance
Excellent insulating ability
Excellent performance in extreme conditions
Versatile — can be applied to many substrates using multiple techniques
Good flexibility
High purity

Common Halar Applications

With its highly desirable qualities, Halar finds applications in dozens of industries. Popular uses of Halar include:

Industrial uses where parts must interact with minimal friction such as cams, bearings, valves, and cables where a Halar coating can minimize wear
Pharmaceutical uses where purity and resistance are key
Semiconductor and other precision electronic insulation
Exhaust ductwork, meeting fire safety standards
Chemical processing — its high resistance to chemicals, corrosion, and a range of temperatures makes Halar popular

At Precision Dip Coating, we have extensive experience with Halar and other coatings, and we bring that expertise to every project. Contact us today to learn more about our plastic coating and other services.

How Plastisol Coating Can Help You Complete Your R&D Project

Sun, 10 Mar 2024 17:33:35 GMT

The research and design phase can be the most rewarding and the most frustrating time in a product's development, especially when you have to dive into less familiar territory. If plastics aren't your area of expertise, you may be surprised to learn about the many ways this versatile, durable, cost-effective substance can help you finish your R&D project.

What Is Plastisol?

Polyvinyl chloride is the main ingredient in plastisol, with additional compounds called plasticizers added to provide its characteristic elasticity, soft feel, and flexibility.

How Plastisol Can Help with R&D

Plastisol's versatility makes it an excellent choice for countless applications across numerous industries. Some characteristics of plastisol that may offer solutions for R&D projects include:

Color & Texture Customization

Plastisol can be clear or opaque, and pigments can be added to match nearly any color desired. Special effects such as glitter, and fluorescent or glow-in-the-dark colors can be added, as can textured finishes.

Excellent Resistance

With superior resistance to many chemicals, corrosion, impacts, abrasion, electricity, mold, mildew, and many other environmental hazards, plastisol is up to almost any challenge.

Temperature Tolerance

Offering solid performance in temperatures ranging from -35°F to 200°F, plastisol is suitable for a wide variety of environments.

Flexible & Functional

With its soft, rubbery feel, plastisol makes handles easier, safer, and more comfortable to grip. The same quality makes it a great sound and vibration dampener.

Durable

Strong and protective, plastisol is difficult to damage and when used as a coating, offers that added protection to the coated substrate below.

Cost-Effective

Plastisol offers so much customizability, functionality, and durability, you might be surprised to know it's also one of the most cost-effective plastic coatings on the market.

Environmentally Friendly Formulations

If you've heard disparaging things about PVC or plastisol, rest easy — phthalate-free formulations of plastisol are available, offering the same benefits in a more eco-friendly way.

At Precision Dip Coating, we have decades of expertise working with plastisol and many other plastic resins. Contact us today to learn more about our plastic coating capabilities.

What Are the Advantages of Powder Coating?

Sun, 10 Mar 2024 17:26:55 GMT

Since its development in the 1940s, powder coating has become an industry standard for durable, long-lasting, attractive protection for metal and other surfaces, making them both look better and last longer. With numerous compatible materials and applications, powder coatings offer a variety of advantages over other techniques, including:

Versatility

Powder coatings can be applied by spraying or fluidized bed techniques, using a wide variety of plastic resins such as polyester, epoxy, polyolefin, nylon, vinyl, and Halar, taking advantage of each material's specific features.

Durability

Powder coating is one of the toughest surface treatments available, strongly bonding the coating to the substrate by electrostatic charge. Depending on materials and environment, powder coatings usually last up to 20 years or more.

Multifunctional

Beyond offering long-lasting protection, powder coating materials add such benefits as abrasion resistance, chemical resistance, electrical resistance, reduced or increased friction, easy cleaning, impact resistance, or vibration deadening.

Coating Thickness & Quality

Smoother, thicker coatings can be achieved with powder coating than by dipping or other plastic coating processes, and generally with more uniform thickness and appearance.

Environmentally Friendly

A downside of working with many plastics is found with the volatile organic compounds (VOCs) in the accompanying solvents and primers needed to apply them. Because powder coating works with heat and electromagnetic attraction, these toxic substances can be avoided. Powder coating also produces less waste overall as most of the powder is attracted to the substrate, and any overspray waste that does occur can generally be reused and is non-toxic.

Attractive

Powder coatings can match any color of the rainbow, and can include special effects from matte finishes and wrinkled or sandy textures to translucent, glittery, or veined looks. Many of these special effects could not be achieved with other coating techniques.

Speedy

Offering a generally shorter curing time than dipping techniques, powder coating can shorten production time.

At Precision Dip Coating, we have decades of experience in powder coating and other plastic coating techniques. Contact us today to take advantage of our coating expertise and many value-added services.

6 Reasons Why Polyolefin Dip Coating Is Important

Sun, 10 Mar 2024 17:24:22 GMT

Polyolefins are a class of plastics or polymers based on the organic compound olefin, and include such popular plastics as polypropylene and polyethylene. As a coating material, and with the hybrid formulation we use at Precision Dip Coating, polyolefin is available in a variety of colors, and is most commonly used for outdoor applications such as bike racks, playground equipment, and fencing. Read on to find out some of the many great reasons to choose polyolefin coatings.

Chemical & Corrosion Resistance

With excellent resistance to many chemicals as well as to salt and seawater, polyolefin coatings offer excellent protection for metals in many outdoor environments.

UV Resistance

While many coatings can discolor or become brittle in sunlight, polyolefin maintains its finish and offers some of the best UV resistance among plastic coatings.

Environmentally Friendly

Our polyolefin coating contains no bisphenol A (BPA), phthalates, heavy metals, or similar toxic chemicals. In addition, it can be applied without a primer, eliminating volatile organic chemicals (VOCs) from the coating process.

Temperature Tolerant

Able to maintain its high performance level even in very low and high temperatures, our polyolefin coating is durable enough for any environmental exposure, including marine applications.

Abrasion & Impact Resistance

Often used for coating fencing, lamp posts, bridges, and other structures, our polyolefin coating stands up to impacts, blowing sand, and other hazards without chipping, flaking, or cracking.

Easy To Maintain

Our polyolefin formulation is particularly easy to maintain, easily resisting mold, mildew, algae, fungus, and other damaging and unsightly growths. In addition, it enables easy removal of graffiti and adhesives from coated surfaces.

At Precision Dip Coating, our goal is to provide you with the best possible plastic coatings to meet or exceed your expectations and fulfill your requirements. Contact us today to take advantage of our plastic coating expertise and value-added services.

Common Uses for Plastic Coatings in the Aerospace Industry

Sun, 10 Mar 2024 17:21:49 GMT

Performance and precision are critical in the high-stakes world of the aerospace industry where extreme environments and prolonged stresses are commonplace and where smooth operation and safety are key. Plastic coatings offer protection for crucial components to help ensure maximum durability, protection, and effective operation.

Plastic Coating Uses for the Aerospace Industry

Multiple plastic resin formulations are suitable for coating parts used by the aerospace industry. Commonly used materials include:

Plastisol
Nylon
Halar
Polyester
Epoxy

Each resin offers its own advantages and can be carefully selected for its specific capabilities, such as:

Reducing friction and drag
Resistance to oxidation and corrosion
Chemical resistance
Vibration and noise deadening
UV resistance
Color or texture
Functionality such as softness, improved grip, or easy cleaning
Moisture resistance
Temperature tolerance and performance in extreme temperatures
Electrical conductivity or non-conductivity
Impact resistance

Commonly Coated Parts for the Aerospace Industry

Parts used in the aerospace industry require a high degree of performance and durability to meet the demands of the extreme environments in which they must work. Plastic coatings can offer both of these benefits, applied by dipping, spraying, or fluidized bed. The range of parts coated covers internal workings, controls, and interior and exterior fixtures. Some more commonly coated parts include:

Handles
Control wheels
Bumpers
Fasteners
Trim pieces
Valves
Retainer clips
Throttles

Precision Dip Coating & the Aerospace Industry

At Precision Dip Coating, we can apply plastic coatings in compliance with a wide variety of aerospace-related and other standards, including:

Mil P-20689
Mil AA-59464
Mil-I-15265
PS 13511
Lockheed Martin FPS-1021A
FAR Part 25 853

Safety and quality have always been our goal at Precision Dip Coating, infusing every step of our process and the services we provide to the aerospace industry and other industries. Contact us today to take advantage of our expertise and the many value-added services we offer.

Benefits of Using Plastic Dip Coating in the Medical Industry

Sun, 10 Mar 2024 17:15:32 GMT

The unique and critical demands of the medical industry require parts and equipment which perform well under extreme and unusual conditions. Plastic dip coatings offer numerous benefits to improve the durability and performance of the medical devices, parts, and equipment they protect. Some of the benefits dip coatings offer the medical industry include:

Comfort

Whether a piece of equipment would benefit from a softer handle to reduce hand fatigue, improved grip for handling, or adding a more gentle feel for patient comfort, coatings such as plastisol can help.

Durability

Protecting critical equipment from damage when dropped, and from abrasion and other hazards, plastic coatings such as plastisol and Halar can improve the longevity of valuable medical equipment and components.

Chemical & Corrosion Resistance

Medical equipment is exposed to numerous chemicals, cleaning solvents, and other compounds, and must work flawlessly in these environments. Many plastic coatings can offer resistance to these harsh and sometimes corrosive substances.

Smooth Surfaces

Some medical applications require superior smoothness to perform adequately. Nylon and other coatings can protect against miniscule burrs and other signs of machining and manufacturing.

Insulation

Virtually all plastics are excellent insulators, serving to protect patients, healthcare providers, and valuable equipment from exposure to extreme temperatures and electrical conductivity.

Reduced Friction

Many medical parts and equipment components need to slide together and work in conjunction without the heat and wear that can be caused by friction. Plastic coatings such as Halar and nylon can greatly reduce friction with coated parts.

Antimicrobial and Antibacterial

Many plastic coatings have innate antimicrobial and antibacterial qualities. These special characteristics are naturally suited to medical applications.

At Precision Dip Coating, we have decades of experience providing plastic dip coating services for dozens of industries, including medical and pharmaceutical manufacturers. Contact us today to explore our dip and spray coating capabilities.

Safer Sports with Plastic Coating

Sun, 10 Mar 2024 17:12:46 GMT

Sports and injuries, unfortunately, tend to go hand in hand. In the mid-1800s, as leisure time increased and sports became more popular activities, safety equipment was minimal. By the late 1800s, football helmets made of padded leather and hockey shin guards made of reinforced leather, based on English cricket pads were pretty much the extent of safety gear. Thankfully, we've made tremendous advancements since then, in large part due to the invention of plastic and innovations in formulations and techniques.

Plastic Coatings for Sports Equipment

In addition to sports equipment that's made of plastic, adding plastic coatings to many pieces of sports equipment can improve their functionality and effectiveness while adding protection from the environment and wear and tear.

Plastisol Coatings

One of the most effective plastic coatings for sporting goods is plastisol. Cost-effective and highly versatile, it offers numerous benefits, including:

Soft, Rubbery Feel — Plastisol coatings can add a little softness and "give" to hard pieces of equipment, making impacts with them less jarring and less likely to cause injury. This rubbery feel endures in all kinds of weather, and makes coated equipment easier to grip, even with sweaty hands or in the rain or cold weather.
Color Coding — Equipment can be coated in different colors of plastisol for easy identification, so correct sizes or other equipment features can easily be determined and matched with their users.
Smoothness — Plastisol coatings are very smooth and can cover over uneven or rough parts of equipment, helping prevent injury.
Antibacterial/Antimicrobial — Plastisol has natural germ-fighting qualities, and additives to its formulation can enhance these abilities — a plus for shared equipment.

Other plastic coatings, such as nylon and epoxy, can add protection and durability to sports equipment, so it lasts longer and in better shape. All plastic coatings can protect from environmental exposure, so equipment is less likely to rust or otherwise weaken.

At Precision Dip Coating, we take safety seriously, with the products we coat, and in our own facility. Contact us today to learn more about our plastic coating capabilities and many added services.

Top 6 Versatile Uses for Plastisol Coating

Sun, 10 Mar 2024 16:44:05 GMT

Versatile, durable, and cost-effective, plastisol adds protection and improves functionality across dozens of industries with countless applications. Here are some of its most popular uses.

Tool Handles

From adding its characteristic soft, rubbery feel and color coding tools to making it easier to grip critical tools in hot, cold, rainy, and snowy weather, plastisol coatings are one of the most popular ways to make tools safer, easier to use and more protected from dropping and abrasions.

Silverware

Whether it's coating the ends of silverware to protect tiny mouths and teeth when babies and toddlers feed themselves or making its handles easier to hold on to for anyone with an impaired or weakened grip, plastisol coatings add a hygienic, protective layer.

Electrical Tools & Fittings

Plastisol can effectively and inexpensively protect against unwanted conduction, either between electric current and people, or between parts which come into contact. Plastisol also protects electricians, linesmen, and others who work around high voltage by providing safe, non-conductive insulation to tools and equipment.

Car Bumpers & Other High-Impact Parts

Some of the equipment we use on a daily basis can take a beating. Plastisol coatings can add protection and durability to these everyday items with its rubbery, resilient consistency.

BSR Elimination

BSR (buzz, squeak, rattle) issues are one of the most common complaints car owners report. Caused by vibrations or parts banging or rubbing together, a plastisol coating can help to deaden vibration and noise and protect parts which come into contact for quieter, more pleasant driving.

Racks and Baskets

Dishwasher racks, litter baskets for medical applications, and wire baskets for industrial and manufacturing purposes all benefit from the chemical and corrosion resistance, added durability, and other protections offered by plastisol coatings.

Plastisol coatings are one of our specialities at Precision Dip Coating. Contact us today to take advantage of our decades of expertise with plastic coatings and added services.

The Protective Qualities of Nylon Coating

Sat, 09 Mar 2024 19:44:50 GMT

One of the main purposes of applying plastic coatings is to offer protection for what's under the coating. Environmental, chemical, and other exposures, wear and tear, friction, and many other hazards pose risks that can be mitigated with a plastic coating. One of the more versatile coatings you can choose is nylon, which can be applied by spraying or with a fluidized bed technique.

Protective Benefits of Nylon Coatings

Strong and resistant, nylon offers a variety of protective qualities for your coated parts and products, including:

Moisture, Chemical, & Corrosion Resistance

Nylon is highly resistant to water, numerous solvents, chemicals, and other substances, protecting the metal underneath from rusting, oxidation, and other damaging exposures which can weaken and compromise substrates.

UV Resistance

While some plastic coatings can deteriorate with sun exposure, nylon maintains its excellent performance even when subject to prolonged UV light.

Abrasion & Impact Resistance

Extremely smooth and strong, with superior impact resistance, nylon can help protect the metal it coats from being damaged when parts connect, as part of a mechanical process, through regular use, or by accident. Nylon's ability to minimize friction between coated parts can protect them from wear and tear when rubbing or sliding against each other.

Vibration & Noise Reduction

Because nylon coatings can add a thicker layer of protection than some other plastic coatings, it can help to limit vibration and noise pollution.

Cleanliness & Easy Maintenance

Nylon can produce a hygienic, easy-to-clean coating suitable for medical equipment and devices, contact with drinking water, and other sensitive uses.

Versatility & Resilience

Nylon performs well in a variety of conditions, including at low temperatures, offering excellent protection in harsh conditions. It can endure deformity and return to its previous shape more rapidly and effectively than many other plastic coatings.

At Precision Dip Coating, we have the experience and expertise to apply nylon and other plastic coatings to your parts and products. Contact us today to see what we can do for you.

The Function and Durability of Electrostatic Spray Coating

Sat, 09 Mar 2024 19:39:27 GMT

Electrostatic spray coating is one of the most common methods of applying a powder coating. While it is similar to spray-painting in its ease and flexibility of application, its electrostatic nature offers a variety of added benefits.

How Do Electrostatic Spray Coatings Work?

Electrostatic coatings work using the magic-like power of attraction in electrical charges. Parts to be coated are grounded to release excess electrical charges. The finely ground coating powder receives a negative charge from the spray gun so that each particle of the powder carries the charge. When the coating powder is released by the spray gun, the negatively charged particles are automatically drawn to the grounded metal of the product to be coated. The powder particles attach firmly to the surface and the ground allows the excess electrical charge to dissipate. Coated items are then heated to melt and cure the powder coating, resulting in a very durable, thin, smooth finished surface.

Benefits of Electrostatic Spray Coatings

Countless products and parts can enjoy the benefits of electrostatic spray coatings which include:

Versatility

Almost any item that can be grounded and tolerate the heat of curing can successfully be spray coated. Additionally, a wide variety of polymer resins can be used for electrostatic spray coating, including polyester, nylon, epoxy, Halar, polyolefin, polyethylene, and others.

Durability

Because the electrostatic charge is so strong, combined with heat curing, it offers a tremendously durable, long-lasting, highly resistant protective coating.

Attractive & Functional

With such a variety of polymer resins available for spray coating, nearly any appearance and coating benefit can be achieved, including resistance to UV light, corrosion, weather, and other environmental hazards.

Cost Effective

With minimal overspray (the electrostatic charge means most powder attaches to the part being coated and the minimal overspray is easily recovered) and the ability to apply thin, very durable coats, material costs remain comparatively low.

At Precision Dip Coating, we have decades of experience with many types of plastic coatings for countless products across dozens of industries. Contact us today to explore our coating options and see how our expert team can exceed your expectations.

Get a Grip With Plastic-Coated Hand Tools

Sat, 09 Mar 2024 19:37:14 GMT

Whether you're working in poor weather, difficult conditions, or just don't want to drop your tools as easily, plastic-coated tool handles can be a lifesaver — literally! Coating handles with cost-effective plastisol can make it easier, more comfortable, and safer to grab and hold on to all kinds of hand tools under nearly any conditions.

Hand Tool Coatings

Adding a protective, helpful plastic coating to hand tool handles is one of the most popular ways the dip coating process is used. Typically, a tank of plastisol (polyvinyl chloride (PVC) combined with plasticizers to add stretchiness and flexibility) is heated to form a liquid. Preheated tool handles are then dipped into the plastisol where the temperature of the tool mainly determines how thick a coating is applied. Coated parts are then heat cured to set the plastisol.

Benefits of Plastic-Coated Hand Tools

While plastisol handle coatings can't do the work for you, it would be hard to overstate how helpful this simple, inexpensive coating can be. Some benefits of a plastisol handle coating include:

Softer, Better Grip — Plastisol's naturally rubbery feel makes it easier to hold on to handles in wet or slippery conditions, limits strain and absorbs vibration, reducing hand fatigue.
Protection — From insulating against electrical current, resisting moisture and most chemicals, and performing well in temperature extremes to limiting damage from impacts and abrasions, plastisol coated handles can be safer for you and your tools.
Customization — Plastisol can be formulated in nearly any color, so it's easy to color code different sizes or types of tools. Additives can expand plastisol's versatility, offering even more protection, such as enhanced UV resistance, antimicrobials, and fire retardancy.
Durable — Long-lasting and highly resistant to damage and wear, plastisol coatings are there to help you and your tools for the long run.

At Precision Dip Coating, our decades of expertise with plastic coating mean our team can bring your part or product to life. Contact us today to explore our capabilities.

When Plastic-Coated Wire Baskets Should Be Used

Sat, 09 Mar 2024 19:34:16 GMT

Countless industries use wire baskets as a critical part of their manufacturing processes. These baskets come in many shapes and sizes with varying degrees of flexibility and made from multiple materials. Often, wire baskets perform as needed in their uncoated state, but adding a plastic coating offers a better, more effective experience in some cases. Popular coatings used include polyethylene, PVC (plastisol), and polypropylene.

When To Add Plastic Coating to Wire Baskets

Of course, any time your processes would benefit from the versatility and advantages offered by plastic coatings is a perfect time to use them. However, several specific instances are when we most frequently recommend such a coating.

Additional Protection

Plastic coatings, particularly a softer, more rubbery coating like plastisol, can help prevent parts from being damaged or scratched by rubbing against the metal of wire baskets or against each other. Plastic coatings can also help absorb noise and vibrations to make your workplace safer for your products and your people.

Hazardous Exposures

Industrial processes frequently rely on chemicals and substances which can corrode, weaken, or otherwise make metal baskets susceptible to failure. Many plastic coatings are highly resistant to chemical exposure, maintaining the strength and integrity of your wire baskets. What's more, these plastic coatings can be reapplied as needed, protecting your investment.

Safety Requirements

Plastic coating your wire baskets can add safety to your processes. Antimicrobial coatings can aid in meeting safety and regulatory requirements for sanitary production conditions. The ability of plastic coatings to be tinted in numerous shades offers the opportunity to color-code wire baskets for faster, easier identification of parts or stages in your processes.

At Precision Dip Coating, we have decades of experience coating wire baskets and countless other parts and products. Contact us today to learn more about our wire basket coating capabilities and other plastics and value-added services.

Reducing Noise and Vibrations With Plastisol Coating

Sat, 09 Mar 2024 19:32:47 GMT

Let's face it, life can be pretty noisy, and some of that noise can be annoying, like a rattling part in your car, while other noise can be a safety hazard, such as the high volume of a factory floor. From quieting our daily lives to protecting workers, plastisol coatings can work wonders.

What Is Plastisol?

Plastisol is a plastic or polymer material usually made of a combination of polyvinyl chloride (PVC) and plasticizers, which add elasticity. It is most often applied by dip coating or spray coating in varying thicknesses, and can be produced in a wide variety of colors. Plastisol is durable, moisture- and chemical-resistant, abrasion and impact resistant, and performs well in a wide range of temperatures. Additives can enhance plastisol formulations to meet specific requirements such as fire retardancy, hardness, improved UV-tolerance, and other needs.

Plastisol Coatings for Noise Reduction

Anyone who's spent time with children who enjoy banging pots and pans together or pounding on a xylophone is well aware how loud metal-against-metal sounds can be. Coat those in a soft plastic, and you might let them play longer. Reducing sounds among parts in an assembly, such as inside a car, or within your manufacturing processes can be the key to a safer, more comfortable, and more satisfying product or work environment. Plastisol coating's naturally rubbery consistency, along with its versatility and durability make it a suitable, cost-effective choice to reduce noise wherever needed.

Plastisol Coatings for Vibration Dampening

Vibration can be the source of unwanted noises, as well as a cause of worker fatigue and a contributor to equipment wear and tear over time. Plastisol has excellent vibration deadening qualities, offering a low-cost solution to vibration hazards.

At Plastic Dip Coating, our plastic coatings are designed to enhance parts and products and improve the lives of people who manufacture them and use them. Contact us today to learn more about our capabilities.

Dip Coating vs. Spin Coating: When To Use Which Method

Sat, 09 Mar 2024 19:30:22 GMT

Applying plastic coatings is a time-tested way to add durability and functionality, and to provide added safety, vibration dampening, impact protection, and other improvements to coated parts and products. Dip coating and spray coating are the two most common ways these coatings are applied, but in some instances, spin coating, also called dip-spin coating, may be a more appropriate choice. Here are some guidelines to help you choose between them.

What Is Dip Coating?

Dip coating is a fairly straightforward process where the item to be coated is heated and then dipped into liquid plastic. After the plastic sets, the coated piece is heated again to cure the plastic coating.

What Is Spin Coating?

To perform spin coating, the parts to be coated are loaded into a porous basket. The basket full of parts is dipped into the liquid plastic to coat them. Then, the filled basket is put into a device to spin it at high speeds so that the excess coating will fly off, leaving just the coated parts. Additional layers can be added as needed, and then they are then heat cured in the same fashion that dip coated parts are set.

Best Candidates for Spin Coating

Spin coating is clearly limited to the size of the basket your facility can spin, and the size of parts which can fit into that basket. It is generally a great solution for coating small parts such as fasteners and other hardware components.

Best Candidates for Dip Coating

Dip coating is an excellent solution for countless applications. Some smaller parts that would seem to be good candidates for spin coating can produce poor results with that process and do better with dip coating. These include small parts that could interlock or nest during the spinning process or those which have deep or complicated openings that would prevent an even coating.

At Precision Dip Coating, we have the expertise to help you choose the best plastic coating technique to achieve the results you need. Contact us today to learn more about our capabilities.

Custom Colors: No Problem for Plastisol

Sat, 09 Mar 2024 19:27:54 GMT

Plastisol is well known for being one of the most versatile and cost-effective materials available for plastic coating purposes. One of the most appealing and helpful ways it can meet an exhaustive range of applications is that it can be tinted to match any desired color. This allows it to be used in situations where color coding, specific aesthetic considerations, or other customer requirements must be met.

What Is Plastisol?

Plastisol is a vinyl-based polymer (usually polyvinyl chloride, PVC) material that is melted and blended with plasticizing substances which give it a characteristic elastic, rubbery feel. While melted, it makes an excellent, durable coating which can be applied with multiple techniques, most commonly dip or spray coating. It is a thermoset plastic, meaning it does not re-melt when exposed to heat after curing and fusing to the substrate. Plastisol can be applied in coats of varying thicknesses. It is widely resistant to numerous chemicals and other materials and easily withstands impacts, abrasion, and other hazards. Additives can improve its UV tolerance and other characteristics such as antibacterial or antimicrobial properties.

Stock & Custom Colors for Plastisol

Unlike most other dip and spray coating plastics, plastisol is particularly well suited to being colored or tinted. Commonly available stock colors typically include black, white, blue, green, yellow, orange, and red. Custom colors, however, can span the entire spectrum, and can even be precisely tinted with Pantone color matching for very accurate results. In addition to the full range of opaque stock and custom colors available, plastisol can also incorporate special visual effects, including:

Transparent and clear
Glow-in-the-dark
Fluorescent
Translucent
Glitter

At Precision Dip Coating, we want to exceed your expectations and provide you with the plastic coating results you want, including custom colors. Contact us today to learn more about our full range of services.

Epoxy Is Everywhere: Common Uses for Epoxy

Sat, 09 Mar 2024 19:26:09 GMT

Do you have a refrigerator? Washer and dryer? Microwave oven? Do you use gas and oil for your car? If you answered yes to any of those, congratulations — you've probably enjoyed the benefits of epoxy powder coatings.

What Is Epoxy Powder Coating?

The oldest of thermoset powder coatings, epoxy has provided decorative and protective coatings for numerous products throughout our lives. Marked by extreme corrosion resistance, chemical resistance, durability, high electrical insulation capabilities, and high adhesion, epoxy coatings will bond well and be long-lasting in most environments. Because its dip or spray application requires no toxic solvents and generates very little waste, it is an environmentally friendly coating. Epoxy's only major drawback is that it doesn't perform well when exposed to ultraviolet light.

Common Uses of Epoxy Coatings

Versatile and durable, epoxy coatings can be found in countless aspects of our daily lives and the products we interact with directly and indirectly. Some of these include:

Pipes & Valves

High adhesion and excellent chemical and corrosion resistance make epoxy an excellent, time-tested, protective coating for pipes and valves. It has been used successfully in gas and oil pipelines since the 1960s, with many of those lines continuing to be effectively coated and safely in use.

Electrical & Motor

Excellent durability and electrical insulation qualities make epoxy a favorite coating for many high-voltage and motor/generator applications such as bus bars, rotors, stators, and coils.

Industrial & Construction

Epoxy coatings, with their extreme corrosion resistance, protect vulnerable metal in numerous industrial applications. In construction epoxy coatings protect critical reinforcement bars from the corrosive damage inflicted by concrete over time.

Automotive

While epoxy coatings are limited by their poor UV tolerance, they do provide valuable, durable protection to vehicle parts and underbody components.

Household & Consumer

Numerous products we use daily may have epoxy powder coatings, including large and small appliances, indoor metal furniture and shelving.

At Precision Dip Coating, we have decades of experience with epoxy powder coating and other plastic coating technologies. Contact us today to learn how our expert coating team can exceed your expectations.

Reel It In: Plastisol in the Fishing Industry

Sat, 09 Mar 2024 19:16:47 GMT

Every fisherman has some go-to tackle for each season and every favorite fishing hole. While some prefer to use only live bait, many take advantage of lures, especially when live bait is unavailable or of poor quality. Since the 1950s, the range of popular tackle has included soft plastic lures made of plastisol.

What Is Plastisol?

Made from a combination of a vinyl base (usually polyvinyl chloride, aka PVC) and plasticizing compounds which add stretchiness and flexibility, plastisol is one of the most popular and cost-effective polymer coating and molding materials available.

Why Plastisol Is a Good Fit for Fishing Lures

Since Nick Creme made the first plastisol fishing lures in 1949, its use and popularity have grown exponentially. As he discovered, plastisol's natural qualities and versatility make it an excellent choice for fishing lures.

Softness & Flexibility

Plastisol is naturally soft and rubbery, qualities which make it a great material to imitate the texture and movement of live bait such as earthworms.

Colors

Plastisol can be virtually any color, including transparent, and many additional visual elements can be added such as glitter and holographic glitter, pearly or metallic looks, fluorescence, phosphorescence, and many others for exceptional customization.

Ease of Use

Plastisol formulations available to hobbyists can be used easily with regular household equipment and readily available molds to produce worms, jigs, and other lures and components. Biodegradable formulations are even available to better protect precious streams and waterways.

Customization

In addition to custom colors, hobbyists interested in making their own lures will find many materials and additives for ultimate customization. Some of these include:

Glass beads and salt for adjusting how lures sink
Scents to lure fish such as garlic, earthworm, and many fruits
Softeners and hardeners

At Precision Dip Coating, we have broad experience with plastic coatings across numerous industries and look forward to using that expertise to bring your project to life. Contact us today to learn more about our capabilities and array of services.

A Perfect Pair: Dip Coating & the Electrical Industry

Sat, 09 Mar 2024 19:14:11 GMT

Metal is critical to the electrical industry primarily because of its excellent ability to conduct electricity. This same quality is what can also make it so dangerous when current comes in contact with people and objects that it shouldn't. With their very poor ability to conduct electricity, most plastics make excellent insulators — and make them the perfect partner for the electrical industry.

Why Plastic Coatings for the Electrical Industry?

Of course, we need to prevent electrical currents from passing unintentionally between parts in an electrical product or system, potentially causing damage, fire, or injury. Plastic coatings are commonly used to insulate everyone from linemen and electricians to homeowners and even their pets from physical contact with electricity. Not only do coatings protect people from electricity, they also protect vital electrical components from exposure to moisture, dust, debris, and other hazards.

Coatings for the Electrical Industry

While nearly any plastic coating can find applications in the electrical industry, some are more commonly used, including:

Plastisol (Vinyl)
Nylon
Epoxy
ECTFE (e.g., Halar)

These coatings can be applied in varying thicknesses, and offer excellent impact and abrasion resistance for electrical components, chemical, and moisture resistance. Many coatings are suitable for high-voltage applications such as bus bars, bus bar boots, underground tap connectors, power distribution connectors, and the tools used to work in high voltage environments.

Coatings for Household Electrical Systems

Residential wiring is coated in plastics such as vinyl, nylon, ECTFE (Halar), and polyethylene. These plastics are flexible, durable, and are excellent insulators, making them suitable for the cramped spaces and many angles required in household wiring. By applying such coatings, we can help prevent sparking, arcing, and other hazards which can cause fires, damage, injury, and system failures.

At Precision Dip Coating, we've partnered with the electrical industry, among many other industries, to provide protective plastic coatings for countless parts and products. Contact us today to take advantage of our decades of coating expertise.

Protective Properties of Polyester Coatings

Sat, 09 Mar 2024 17:19:36 GMT

Polyester is one of the most commonly used powder coatings, offering cost-effective, low-waste, versatile protection for countless items. Produced when certain acids and alcohols are combined, polyester is most commonly applied as a sprayed powder coating which is then heat-cured to become a permanent, protective surface over a substrate usually made of steel, aluminum, or other metals.

Benefits of Polyester Coatings

Polyester coatings offer a variety of protective benefits to the products and parts they coat. Some of these include:

Polyester coatings are effective at coating some of the areas that can be difficult to coat, such as hidden surfaces and tight angles.
No solvents or other toxic chemicals are required to apply polyester coatings.
Polyester coatings will not re-melt if exposed to high temperatures.
Low-cure formulations are available for coating items that are less tolerant of polyester's normal curing temperatures.
Polyester powder coatings are very smooth and even.
Polyester is physically very resistant to chipping, abrasion, impacts, and other hazards.

Chemical & Corrosion Resistance

Polyester has excellent resistance to hydrocarbons, fuels, oils, and other petroleum-based substances, along with hydrogen peroxide, and most solvents and acids. It can, however, be vulnerable to strong alkali compounds, such as lye, ammonia, lime, and washing soda.

UV Tolerance

Many plastic coatings deteriorate quickly in sunlight, but polyester withstands multiple years of exposure without yellowing or becoming brittle or otherwise compromised. Certain "super-durable" formulations can have even greater resistance to weathering and UV exposure, making them suitable for outdoor equipment and vehicles.

Customizable

Polyester coatings can be applied in nearly any color and in several levels of gloss from matte to high-gloss.

At Precision Dip Coating, we have extensive experience in applying polyester and other plastic coatings through dip, spray, and fluidized bed applications. Contact us today to take advantage of our many capabilities and value-added services.

Plastisol Ink vs. Water-Based Ink: Which Is Right for My Project?

Sat, 09 Mar 2024 17:16:33 GMT

If you are planning a screen-printing project, you may be weighing your options between more traditional plastisol-based inks and newer, water-based inks. Both types of inks can produce attractive, long-lasting results, but one or the other may be more suitable for specific projects and under certain conditions. Here are some guidelines to help you choose.

What Is Plastisol Ink?

The most commonly used ink for screen-printing, plastisol ink is a mixture of polyvinyl chloride (PVC) and plasticizers which make it more flexible and give it an almost rubbery feel. Once it is heat-cured, it is extremely durable and can be made in virtually any color, plus special styles such as glitter, metallic, and glow-in-the-dark. While some people are concerned about phthalates that are in some plastisols, phthalate-free plastisol ink formulations are available.

What Is Water-Based Ink?

Water-based ink works in much the same way, using water-based solvents instead of plastic-based ones. These inks do still have some plastic content such as acrylics and binders. Water-based inks are also available in nearly any color, and can include the same special looks such as glitter and metallics. They must also be heat cured.

Benefits of Plastisol Ink

Longer-lasting bright colors
Forms an added layer on fabric
Less likely to fade
More effective on darker fabrics
Completely opaque
Better color accuracy
Can be used on a wider variety of materials
Shorter preparation and curing time, meaning faster production
Usually less expensive
Generally easier to use
Requires no special care

Benefits of Water-Based Ink

Provides softer, lived-in feel sooner
Absorbed by fabric
Can be a little more environmentally friendly
More breathable
Work best on 100% cotton because the ink must be absorbed

Ultimately, your decision will depend on the nature of your project and which type of ink will work best for it, for your workers, and with your equipment.

At Precision Dip Coating, we have decades of experience working with plastisol and many other plastic materials for dip and spray coating. Contact us today to learn more about putting our capabilities to work for you.

Dip Coating in Your Daily Life: Common Uses for Dip Coating

Sat, 09 Mar 2024 17:13:46 GMT

Whether you realize it or not, you probably encounter dip coating on a daily basis. Dip coating is a low-waste, high-durability process which can help coated products be more comfortable, last longer, work better, and look nicer, among other benefits. Here are just a few of the ways you might see dip coating in your everyday life.

Dip Coating at Home

From the racks in your dishwasher or countertop drying rack to kitchen tools and the spoons you use to feed a baby, you're probably enjoying the resilient, protective results of dip coating. It can protect metal items from rusting or corroding, soften edges or surfaces for safer impacts, and can make many dip-coated objects easier to hold on to.

Dip Coating in Your Car

If your car's interior is a quiet, comfortable place during your commute, you may be appreciating the absence of BSR (bump, squeak, rattle) noises that can be so irritating. Dip coating is one of the techniques commonly used to combat BSR, with abilities to:

Dampen vibrations and the buzzing and other noises they can create
Reduce rattles and squeaking noises
Limit friction between parts which can cause squeaking noises

Dip Coating and Your Hobbies

Whether you utilize tools to work on cars, in the garden, or do woodworking, you're probably using products with plastisol-dipped handles. This vinyl-based coating can make handles easier to grip, rust-resistant, and comfortable on your hands. If you go to the gym or play sports, a variety of equipment you may use, from safety gear to dumbbells, may be dip coated to protect it from damage and make it easier and more pleasant for you to use.

At Precision Dip Coating, we have decades of experience with all kinds of plastic dip products and techniques, as well as spray coating, serving a wide variety of industries. Contact us today to see how our expertise can benefit you.

Polyethylene Coatings: Wide Variety, High Impact

Sat, 09 Mar 2024 17:11:19 GMT

One of the most popular and widely used members of the polyolefin family of plastics, polyethylene (PE) is most familiar as high-density polyethylene (HDPE) and low-density polyethylene (LDPE). From hip replacements and bubble wrap to grocery bags and milk jugs, polyethylene is everywhere. As a coating, polyethylene is a safe, durable, versatile coating available in numerous formulations to meet coating needs across multiple industries.

What Is Polyethylene?

Polyethylene is derived from hydrocarbon-based ethylene and is one of the most frequently used plastics worldwide. This crystal clear to opaque plastic resin is good at withstanding impacts and abrasion, does not absorb water, and is resistant to most chemicals.

Versatility of Polyethylene Coatings

Multiple types of polyethylene coatings are available, offering suitable options for countless uses. Polyethylene in its various formulations can be:

Cost-effective
Durable
Ductile (it is more likely to stretch than crack under strain)
FDA-approved for food contact
Available in numerous colors
Non-yellowing
Suitable for very low temperature applications
UV-tolerant
Abrasion resistant
Corrosion resistant
Safe (free of Bisphenol A (BPA), phthalates, and other toxins)

Applications for Polyethylene Coatings

As coatings, most formulations of polyethylene are best suited to indoor uses where they provide a long, effective service life. Some formulations have been specifically designed for outdoor use where they can be an excellent, more environmentally-friendly alternative to polyvinyl chloride (PVC) or plastisol coatings. Other formulations can be effectively substituted for more expensive nylon coatings. Some popular uses for various polyethylene coatings include:

Refrigerator and freezer shelving and trays
Dishwasher baskets
Racks and displays, especially for food products
Seating and seat frames
Fencing
Handrails
Battery casings for electric vehicles
Garden equipment

At Precision Dip Coating, we have years of experience with polyethylene and other plastic coating and molding services. Contact us today to learn more about how our expertise can bring your products to life.

Why Halar Coating Is the Right Choice for Your Next Industrial Project

Sat, 09 Mar 2024 17:06:23 GMT

Coatings for industrial applications must stand up to a tremendous array of conditions, from extreme temperatures and repeated stresses to continuous use and prolonged contact with moisture, solvents, corrosives, and other environmental hazards. Ethylene chlorotrifluoroethylene (ECTFE), best known under the brand name Halar, is one of the most durable coatings, designed to satisfy many industrial requirements.

What Is Halar?

Related to its more familiar cousin Teflon (PTFE), Halar is a crystal fluoropolymer coating that offers an extremely resilient, smooth surface. Innovative techniques offer waterborne applications for coating materials which cannot tolerate the higher curing temperatures of traditional coating methods.

Why Choose Halar Coatings

Since its introduction in 1970, Halar has proven its superior, lasting performance in extreme conditions. Some of the characteristics which make it such an ideal, resilient coating for countless industrial needs include:

Extremely Smooth with Minimal Friction
Coating Thickness: .010" to .040"
Excellent Electrical Resistance
Superior Resistance to Impacts & Abrasions
Excellent Resistance to Chemicals & Corrosives with pH tolerance from 1 to 14
Minimal Moisture Absorption
High Purity
Extreme Temperature Tolerance of –105F to +300F
Fire Resistance
UV Resistance
Weldable

Common Industrial Uses of Halar

Halar's extreme durability and its ability to perform well under a wide range of extreme conditions makes it suitable for numerous industrial applications, including:

Precision electronics including semiconductor manufacturing
Cams, bearings, valves, and other uses where minimal friction is needed
High-pressure mining environments
Ductwork, including exhaust ductwork
Pharmaceutical and Medical applications such as catheters and UV sterilizers
Piping, and tubing
Centrifuges
Hazardous chemical and corrosive processing, storage, and transport
Cable jacketing, including microelectronics, aircraft wiring, and RF cables

At Precision Dip Coating, we offer decades of expertise with Halar and other plastic coatings across dozens of industries. Contact us today to learn more about our full range of coating capabilities and value-added services.

Proud to Serve: Plastic Coating's Key Role in the Military

Sat, 09 Mar 2024 17:00:33 GMT

Products designed for use by our military must be able to perform safely and effectively under the most extreme conditions. From weapons and fighter jet parts to electrical boxes and furniture, countless elements of military equipment and gear are made from metals and alloys which can be vulnerable to damage from use and the environment. The application of durable liquid and powder plastic coatings can offer vital protection to our troops and their equipment.

Benefits of Plastic Coatings for Military Equipment

Field gear, vehicles, tactical equipment, base facilities, and more, must all be designed to withstand the rigors of everything from regular, daily use to hazardous environments. Plastic coatings can do so, adding safety, longevity, comfort, and improved performance.

Durable Protection

Coatings used for military purposes can enhance impact and abrasion resistance, provide UV, chemical, solvent, corrosion, and moisture resistance, and reduce friction and wear.

Noise & Vibration Reduction

Vibration and noise can be hazardous to valuable equipment and its operators. Plastic coatings can reduce friction and dull impacts to mitigate these risks.

Insulation & Safety

Whether preventing contact with electrical components or providing easy-to-grip handles and tools for challenging environments, coatings such as plastisol offer added safety.

Military Applications for Plastic Coatings

Plastic coatings for military parts and equipment are in compliance with military specifications, including:

Mil P-20689
Mil AA-59464
MIL-I-15265
ASTM D 2287-96
PS 13211531

Coatings most commonly used include nylon (polyamide), vinyl, and plastisol (PVC), with application through dip or spray coating. Commonly coated equipment includes:

Rifle holders and mounts
SCUBA and marine gear
Door handles
Rope coatings
Material handling baskets
Vehicle and plane components
Brackets
Cases
Pistol hangers

At Precision Dip Coating, aiding those who serve with our finest plastic coating and molding services is one way we support our military. Contact us today to learn more about our full range of plastic coating capabilities.

Play Ball! How Plastic Coating Keeps Athletes Safe

Sat, 09 Mar 2024 16:56:23 GMT

On the field or in the gym, sports equipment and the players that use it can really take a beating. Applying a plastic coating to sports equipment can help keep athletes safer, and protect equipment for an added bonus.

Safety Features of Plastic Coatings for Sports Equipment

Impact Protection

Softer plastic coatings, such as plastisol, can soften the blow when players and equipment collide, lowering the risk of injury. These coatings can also reduce vibration and the force of impacts when pieces of equipment bang together.

Improved Grip

Plastisol, and similar coatings, have a naturally rubbery feel which makes equipment such as dumbbells and fishing rods, much easier to hold on to in wet conditions or with sweaty hands. Plastic coatings can also help prevent players from handling overly hot or cold equipment by offering a protective, insulating layer.

Enhanced Durability

Sports equipment must often perform well in poor environmental conditions. Plastic coatings that protect it from moisture, salt water, chlorine, and other exposures which might damage or weaken parts can help maintain their strength and integrity, keeping athletes safer from unexpected equipment failure due to rust or other deterioration.

Color Coding

Because plastic coatings can be applied in virtually any color, they are an excellent way to color code equipment to help ensure proper sizes, weights, or matching pieces are used appropriately. As a bonus, plastic coating can also be used to display team colors.

Better Visibility

Bright, even fluorescent colors for plastic coatings can offer improved visibility for athletic equipment and gear, providing valuable, enhanced safety. This can be especially important for bicycle frames and other equipment that helps athletes be seen.

Antibacterial and Antimicrobial

Many plastic coating formulations have natural antibacterial or antimicrobial properties, which provide an added benefit, particularly for shared equipment.

At Precision Dip Coating, our services are designed to improve your products by making them safer, more durable, and helping them to meet your requirements. Contact us today to learn more about our full range of plastic coating, molding, and added services.

The Amazing Versatility of Halar Coating

Sat, 09 Mar 2024 16:50:12 GMT

One of the most durable and smooth plastic surfaces available, Halar coatings can be found everywhere from industrial and mining applications to electrical wire coating and hazardous material transport.

What Is Halar?

Related to the more familiar Teflon, Halar is a brand name for the fluoropolymer ethylene chlorotrifluoroethylene (ECTFE). Halar coatings are crystal clear, extremely strong, and weldable. Halar is extremely tolerant of many hazards, including lasting performance in temperatures ranging from –105F to +300F, pH values from 1 to 14, and both UVA and UVB light. Halar coatings easily withstand fire and electrical current, and can dramatically reduce friction.

Some of the Many Applications for Halar Coatings

Halar can be applied through traditional coating methods, as well as innovations that allow coatings on some plastics and newer techniques providing waterborne coatings. It can commonly be found in industries where its extreme smoothness, purity, and fine performance in a wide variety of environments make it suitable for critical applications including:

Pipe and Tank Lining

Halar's ability to offer durable protection in extreme conditions make it an excellent choice to coat numerous types of vessels and pipes.

Acid manufacturing and storage
Duct, pipe, and tubing coating for liquid and wastewater handling
Bromine, chlorine, fluorine, halogen, and related chemical processing
Hazardous material transport, including Class 8 corrosives

Electrical Coatings

High electrical resistance, purity, and superior protective qualities make it a match for electrical uses.

Fire-resistant electrical cable and wire coatings
Semiconductor and precision electronics manufacturing

Industrial Uses

All of Halar's many qualities come into play across the many industrial applications where it finds a home.

Mining applications
High-purity environments
Equipment, including applications which require minimal friction

Pharmaceutical and Medical Uses

Halar's purity and durability make it a great match for the special requirements of pharmaceutical and medical applications, including coatings for:

Speculums, tweezers, and other tools
Sterilization equipment

At Precision Dip Coating, we have decades of experience with Halar and other polymer coatings, and customer service that is second to none. Contact us today to learn more about our full array of plastic dip and molding capabilities.

Plastisol Coating and the Environment

Sat, 09 Mar 2024 16:43:40 GMT

Plastics have gotten a bad reputation in recent years, but the truth is that plastics can often be an environmentally friendly choice. Cost-effective and extremely versatile, plastisol is one plastic coating that is popular across dozens of industries.

What Is Plastisol?

Plastisol is a vinyl-based plastic combined with a plasticizing material which gives it a characteristic rubbery feel. Highly resistant and extremely durable, it does an excellent job at deadening sounds and vibrations, and protecting parts from impact or abrasion damage. Available in nearly any color as well as especially styles, such as glittery, transparent, or metallic, it is popular for everything from coating tool handles and high-voltage equipment to soft polymer clay, fishing lures, and printing ink.

Is Plastisol Environmentally Friendly?

Because plastisol is hydrocarbon-based, its environmental impact is worth examining.

Plastisol Coatings Produce Little Waste

Adding a plastisol coating produces very little waste as only the amount to coat an item is needed, while the remainder is left for dip coating additional items. Curing time is generally quite brief, resulting in a durable, permanent coating.

Are Plasticizers a Problem?

Traditionally, plasticizers contained phthalates, which have been noted as a health concern for years now. Fortunately, innovations in plasticizer formulations have resulted in new varieties which avoid using potentially harmful phthalates.

Plastisol Is a Very Low-VOC Coating

Volatile organic compounds (VOCs) are gases released by many liquid and solid materials, such as paint, solvents, and some plastics. One of the most recognized VOCs is that well-known "new car smell". Plastisol is extremely low in VOCs, particularly when low-VOC plasticizers are used in its formulation.

Improved Longevity with Plastisol Coatings

Plastisol's extreme durability means it adds tremendous, lasting protection to the items it coats. That longer life cycle means parts and products that deteriorate far more slowly, substantially delaying the need for replacements, reducing overall waste.

At Precision Dip Coating, caring for the environment through the materials and processes we use is an important part of what we do. Contact us today to learn more about the full range of services and capabilities we offer.

Finishing the Job: Utilize Printing Services for a Polished Product

Sat, 09 Mar 2024 16:37:36 GMT

Plastic coating and molding is, naturally, central to the services we provide our customers. Coatings can give your parts and products needed protection, added durability, and visual appeal. Of course, this is only part of the process, with finishing steps still required before your products are ready for end users. At Precision Dip Coating, we offer a full array of finishing services, including high-quality, in-house printing and decorating.

Why Use Printing Services with Precision Dip Coating?

Printing and decorating services add labels, logos, brand names, symbols, and other critical details to your coated and molded products. Choosing these services from Precision Dip Coating can:

Save time. Combining services in our facility means shorter transportation and processing time, so your products are ready sooner.
Save money. Reduced time and resources results in reduced costs.
Trusted Partner. Using our in-house services means you'll be working with a business partner you already trust.

What Printing Services Does Precision Dip Coating Offer?

Depending on your products and the type of printing you want, we offer several printing options.

Pad Transfer Printing

A silicone pad picks up ink in your desired design and deposits it on each product.

Type of Products — Irregular shapes or uneven surfaces, most substrates work well
Printing Needed — Text and graphics
Production Run — Any length
Generally inexpensive

Hot Stamping

Dry ink or foil is pressed between a heated, engraved die and your product, leaving a colored imprint behind.

Type of Products — Flat surfaces best, most substrates work well
Printing Needed — Relief printing, so imprint remains if printing is worn away, high detail possible
Production Run — Any length
Permanent printing

Silk Screening

Ink is applied through a stencil of your image or design onto each product.

Type of Products — Larger, flat surfaces best
Printing Needed — Best for larger graphics (3" in diameter or larger)
Production Run — Any length
Can be more colorful and vibrant

At Precision Dip Coating, we strive to offer the finishing services you need for a high-quality, quick turnaround, all in a single facility. Contact us today to learn more about our coating, molding, and finishing services.

5 Industries That Rely on Dip Coating

Sat, 09 Mar 2024 16:32:18 GMT

Dip coating is a versatile process with applications across dozens of industries. Dip coating adds safety, comfort, sound and vibration deadening, and many more benefits with a coating that is highly resistant, durable, performs well in extreme conditions, and can be customized to meet nearly any specifications. Some industries we serve with our dip coating services include:

Electrical, Including High-Voltage

Plastisol's excellent insulating qualities and high resistance to moisture, most chemicals, abrasion, and other hazards, makes it a perfect fit for electrical applications. Bus bars, switches, and underground tap connectors can all perform more safely and effectively with dip coating. Tools for working with electricity, including in high-voltage environments, can be made safer and easier to use with dip coating, as well.

Hand Tools

Plastisol's typical rubbery feel makes it a natural choice for handles on tools. Not only can dip coating make them easier to hold on to, it can deaden vibrations, reducing fatigue. Plastisol's nearly infinite range of colors allow for color-coding and bright, safety colors, too.

Automotive

Flexible, durable, rubbery plastisol dip coating can help to cushion and quiet parts, helping to eliminate BSR issues in vehicles. Dip coating can also provide a needed protective layer over handles, covers, and other critical parts for the automotive industry.

Safety Equipment

Bright, colorful, and insulating, dip coating can do a great job protecting the safety equipment that helps to protect us. Plastisol's impact and abrasion resistance can help safety equipment last longer and work more effectively.

Industrial

Dip coatings can help to protect parts and controls in industrial settings that undergo repetitive use under a variety of conditions, creating safer working conditions and adding durability to parts. Dip coatings can also be used on racks, baskets, and other pieces of equipment to protect the parts they hold from being damaged.

At Precision Dip Coating, we have decades of experience with hot and cold dip coating as well as many other plastic coating and molding techniques. Contact us today to take advantage of our full range of capabilities and value added services.

Top 5 Reasons the Medical Industry Uses Plastic Dip Coating

Sat, 09 Mar 2024 16:26:50 GMT

Plastic coatings can improve safety, protection, and durability among their many contributions to product quality and performance. Applied by spraying or dipping, these coatings find homes in numerous industries we serve, including the medical field.

What Is Dip Coating?

The dip coating process, as it sounds, involves pre-heating a part, dipping it in a customized vat of liquid plastic or fluidized powder, then heat curing it to solidify the plastic coating.

Reasons Plastic Dip Coating Is Used in the Medical Industry

Plastic coatings have, in many ways, revolutionized and improved many aspects of work in the medical industry. Five of the most important ways dip coatings contribute to the field of medicine are:

1. Dip Coating for Safety & Sterility

Plastic coatings can be impervious to moisture and many chemicals and other compounds, offering a safe, sterile surface for many pieces of medical equipment, such as tweezers, speculums, and sterilization case parts. Many coatings can also be antibacterial and antimicrobial, adding to their safety.

2. Dip Coating for Improved Grip

Coatings such as plastisol have a naturally rubbery feel, which can make equipment and handles coated with them easier to grip safely, even with wet hands. A plastisol dip coating can also make handles softer and more comfortable to grip, reducing hand fatigue.

3. Dip Coating for Durability

Because long-term performance is critical for medical equipment, the protective, resistant nature of dip coating can make parts last longer in the wide variety of environments encountered in the medical field.

4. Dip Coating for Improved Resistance

5. Dip Coating for Better Performance

Some dip coatings offer superior smoothness, such as nylon, while others such as Halar create a minimal friction surface. These advantages can enhance performance, particularly with parts that need to work together closely.

At Precision Dip Coating, we have the knowledge and expertise to provide high-quality plastic coating services for the medical industry and dozens of others. Contact us today to learn more about our full range of capabilities.

Fluid Bed Powder Coating: Thermoplastic vs. Thermoset Powders

Sat, 09 Mar 2024 16:17:53 GMT

Powder coating can add attractive, durable protection to countless items used for everything from consumer goods and medical equipment to industrial parts and aerospace uses. Techniques for applying powder coatings, such as dip, spray, and fluid bed, and the type of material used can be chosen to provide the best match for the item to be coated and its intended use.

What Is Fluid Bed Powder Coating?

To apply a fluidized bed powder coating, a heated part is immersed in a bed of powdered plastic resin so that the plastic melts on contact, forming a film that's bonded to the piece. Typically, parts are heated after dipping to cure the plastic resin. Such coatings are similar to a dip coating, but are suited to a wider range of materials than typical dip coating materials offer. Fluidized bed coatings also tend to be a little thicker than with spray applications, and may be better at getting into some more challenging part geometries such as small wire grids.

Thermoplastic vs. Thermoset Powders

Thermoplastics and thermoset plastics achieve similar results but behave in critically different ways, making them suitable for different uses and environments. The primary difference between the two categories of materials is that thermoplastics can be remelted, recycled, and reused while thermoset plastics will remain strong and in their solidified form and cannot be remelted and reused or recycled in the same way. By far, the majority of fluidized bed coating applications involve thermoplastics which generally provide better, more consistent results. Typical plastics used with fluidized bed coating techniques include:

Vinyl
Epoxy
Nylon
Polyethylene
Halar

At Precision Dip Coating, our decades of experience allow us to help you determine the most effective coating solutions to meet your specific needs. Contact us today to learn more about our coating, molding, and value-added services.

The Benefits of Plastisol Coating

Sat, 09 Mar 2024 16:15:36 GMT

Numerous industries rely on plastic coatings to improve their parts and products. Among the many resins available for spray, dip, and fluidized bed coating applications, plastisol stands out for its wide range of uses and beneficial qualities.

What Is Plastisol?

If you've ever felt the smooth, rubbery grip on a pair of pliers or softened edges of some playground equipment, you've probably been enjoying some of the countless products that benefit from plastisol coatings. Made primarily of polyvinyl chloride (PVC) with added plasticizers for stretchiness, plastisol is a liquid plastic, into which heated parts are usually dipped to coat them. Further heating after coating firms the plastisol into its permanent consistency.

Major Benefits of Plastisol Coatings

Plastisol's great versatility and durability make it a go-to coating option. Some of its other important benefits include:

Cost-effective

Plastisol is a very reasonably priced plastic coating choice, and its durability means its low expense pays off even more in the long run.

Resistant

Resistant to most environmental hazards, including moisture, chemicals, corrosion, impacts, abrasions, and electrical current, plastisol stands up to almost anything and shares that protection with whatever it coats.

Long-lasting

Because of its high resistance characteristics, plastisol tends to last a long time in almost any environment, making it an excellent choice for parts and products designed for extended use.

Performs Well in Diverse Environments

Plastisol coatings offer solid performance in a wide range of temperatures, making it a suitable option for even challenging applications.

Customizable

Whether you need a glittery look, a specific color, or a particular texture or finish, plastisol is ready to accommodate your needs. In addition, a variety of additives can add special characteristics to plastisol to make it more flame retardant, antimicrobial, UV-tolerant, or to meet other requirements.

At Precision Dip Coating, we have decades of experience with plastisol and many other plastic formulations for all of your coating needs. Contact us today to take advantage of our full capabilities.

Is Plastisol Coating Right for Your Business?

Sat, 09 Mar 2024 16:09:39 GMT

One of the most popular dip coatings, plastisol has a unique texture which, along with its many performance characteristics, make it a favorite for numerous industries and endless applications.

What Is Plastisol?

Created from a blend of a vinyl resin (usually polyvinyl chloride) and plasticizers which make it more stretchy, plastisol is a highly-resistant, durable, cost-effective material with a distinctive soft, rubbery feel. Plastisol is particularly versatile, and can be applied through hot-dip or cold-dip processes as well as hot-dip molding, and cast and rotational molding methods. Numerous additives can enhance plastisol's performance to meet your requirements.

Industries Benefiting from Plastisol Coatings

Nearly any industry can take advantage of plastisol coatings to increase part longevity, add safety features, and increase protection. Some frequent uses of plastisol coatings are found in:

Wires, components, and tools for the electrical industry
Protection and cushioning for the automotive industry
Safety and comfort in the hand tool industry
Visibility and durability in the safety equipment industry
Rack, basket, and other coatings for industrial applications

Reasons Your Business Might Need Plastisol Coatings

Plastisol coatings are cost-effective, long-lasting, and have so much to offer. Plastisol can be applied to any substrate that will tolerate the temperature of heat-curing the coated item to solidify the liquid plastisol. Some solutions plastisol can provide include:

Reduction of BSR (buzz, squeak, rattle) problems in vehicles
Noise reduction
Improved grip for handles
Electrical insulation, including high-voltage
Reduced vibration and fatigue
Nearly any color, including special effects
Superior impact and abrasion resistance
Chemical- and corrosion-resistant protection
Inexpensive, partial coating is required

At Precision Dip Coating, we have decades of experience with plastisol coatings and look forward to applying our expertise to bring your product to life. Contact us today to learn more about our full range of plastisol and other coating and molding services.

Safety First: The Heat and Shock Resistance of Plastic Coating

Sat, 09 Mar 2024 16:06:44 GMT

Plastic coatings play many roles in protecting the items they cover, and reducing the risk of harm when coated parts come into contact with other components or even people. While a coating will obviously form a physical barrier between two objects, the type of protection that barrier provides is often a critical reason a particular coating has been applied. Protection from heat and electrical currents are two of the most common hazards for which plastic coatings can be a safeguard.

Heat-Resistant Plastic Coatings

Because they must be able to withstand either preheating, heat curing, or both, plastic coatings are most commonly used on metal parts. That ability to easily tolerate the temperature of the coating process is also what makes a heat-resistant coating so important — helping prevent damage or injury. Of course, not all plastic coatings can perform equally well in high-temperature environments.

Less Heat-Resistant Coatings

The majority of commonly used polymer coatings will perform well at temperatures up to around 200°F, at which point many start to degrade.

More Heat-Resistant Coatings

Most epoxy coatings have heat tolerances around 350° to 400°F, while many fluoropolymer coatings, such as Halar, have a slightly higher tolerance from about 350°F to around 600°F.

Shock-Resistant Plastic Coatings

Most polymers are poor conductors of electricity, making them good at insulating electrical wiring, components, and even tools for working around both low and high voltages. In particular, plastisol coatings are commonly used for high-voltage tools and parts such as bus bars, while others, such as nylon, epoxy, and Halar, are often used to minimize friction, and provide impact, abrasion, and resistance to corrosion and moisture. These plastic coatings help minimize fire risk from a buildup of electrical current, dust, dirt, or debris, prevent dangerous contacts among components and, more importantly, protect people.

At Precision Dip Coating, we think safety is serious business, and our plastic coating expertise can help minimize risks for the many industries we serve. Contact us today to take advantage of our plastic coating and molding capabilities.

5 Ways Plastisol Coating Is Used in the Automotive Industry

Sat, 09 Mar 2024 16:04:19 GMT

Polymer coatings have greatly improved quality and comfort in the automotive industry. Among these plastic coatings, plastisol is one of the most popular, offering cost-effective solutions for enhanced performance and consumer satisfaction.

What Is Plastisol?

With a unique combination of durability, versatility, and a soft feel, plastisol consists of a vinyl polymer (usually polyvinyl chloride, aka PVC) and plasticizers which give it that rubbery texture. It can be applied with multiple techniques, and can be tinted to match nearly any color or special effect finish.

Popular Uses of Plastisol in the Automotive Industry

Plastisol coatings can be found in numerous places in many vehicles, from the undercarriage to the passenger compartment and everywhere in-between. Some common applications include:

1. BSR Reduction

The bane of drivers and service departments alike, bump, squeak, rattle (BSR) complaints can be mitigated in many cases with a rubbery, vibration-dampening plastisol coating.

2. Electrical Insulation

With its excellent insulating capabilities, plastisol coatings can protect electrical components from unintended contact with each other. Perhaps even more beneficial, these coatings can protect people from accidental electrical contact, too.

3. Limiting Moisture, Chemical, and Corrosive Exposure

Plastisol has superior resistance to moisture and many chemicals and other environmental hazards, helping protect vulnerable metal parts from deterioration.

4. Improved Comfort

Because of its softer, easily-gripped surface, plastisol can make handles and controls easier and more comfortable to hold. Levers and steering wheels are popular targets for plastisol coatings.

5. Impact and Abrasion Reduction

Protective plastisol coatings can help prevent noise, wear, and damage from contacts between parts, making vehicles more quiet and improving longevity.

At Precision Dip Coating, our plastisol coating and molding expertise is a perfect match for the automotive industry and many others. Contact us today to learn more about our full array of polymer coating, molding, and value-added services.

The Magical Cling of Electrostatic Spray Coating

Sat, 09 Mar 2024 16:00:32 GMT

Electrostatic spray coating is one of the most efficient and effective ways to apply a protective polymer coating to parts and products. A little more complex than traditional spray painting, the technique offers a long-lasting, highly-durable coating that can be used with numerous types of polymers and substrates.

What Is the Electrostatic Spray Coating Process?

In brief, the process involves a combination of electrical charges, powdered polymer applied with a specialized spray gun, and a heat curing process to harden the sprayed part. Coatings are typically between 30 and 250 microns. Popular materials used in electrostatic spray coating include polyester, nylon, epoxy, polyethylene, and Halar.

What Makes Electrostatic Spray Coating Work?

Electrostatic spray coating relies on the laws of physics and chemistry to work. You've probably heard the phrase "opposites attract", and that's good news for electrostatic spray coating. Parts to be coated are grounded to remove excess electrical charges. The polymer powder in the spray gun receives a negative charge. When it is sprayed at a part, the negatively charged polymer powder particles are irresistibly drawn to their opposites in the grounded part creating an even coating. When the two connect, they form an ionic bond that is tremendously durable.

Advantages of Electrostatic Spray Coatings

Because of how the process works, there is virtually no waste (15% to 55% less than standard coating methods) and the result is a very smooth, evenly-coated, highly durable surface. Minimal waste helps make it a cost-effective process, and with no need for a solvent, it is more environmentally friendly. Shapes which might challenge other coatings methods can be more easily coated with electrostatic spray coating.

At Precision Dip Coating, our team of experts has decades of experience in applying electrostatic spray and other polymer coatings. Contact us today to learn more about our full coating and molding capabilities and our value-added services.

Winter Sports Made Safer With Plastic Coating

Sat, 09 Mar 2024 15:58:04 GMT

The arrival of colder weather and the knowledge that snow and ice will soon be on the way may spell dread for many, but for winter sports enthusiasts, it's an exciting time of year. Whether you're a skier, skater, or snowmobiler, you'll have a safer time enjoying it when plastic coatings are part of the game.

What Are Plastic Coatings?

Typically dipped or sprayed on and heat-cured, plastic coatings are specialized polymer materials applied in thin layers to metal or other surfaces to improve their natural characteristics. Each type of coating offers benefits such as electrical insulation, moisture resistance, and more. Also called powder coating, plastic coating applications can make products more visually appealing.

Improving Winter Sports Safety With Plastic Coatings

Playing winter sports often means taking on the same types of risks involved with sports in other times of the year, but with the added risks posed by snow, ice, and cold temperatures. Cold-tolerant plastic coatings can help make those activities a little safer.

Moisture and Corrosion Resistance

Snow and ice can corrode and deteriorate metals quickly, risking damage and injury. Plastic coatings can add a protective layer on everything from skiing equipment and snowmobile parts to hockey equipment racks.

Durability

Some winter sports gear takes a beating, so an added layer of protection goes a long way to making it last safely. Hockey net frames and goalie masks are among the many pieces that can benefit from plastic coating.

Insulation and Cushioning

Handling cold metal in the wintertime can be uncomfortable or even dangerous, so an insulating layer of a coating like plastisol can provide much-needed protection. Plastisol coatings are naturally flexible and rubbery, so they can also offer some protection against impacts and abrasions.

Reducing or Increasing Friction

Dull blades and slick ice are a hazardous combination, so low-friction coatings on skate blades can keep skaters gliding safely across the rink. Powder coatings can also help reduce snow buildup on snowmobile snow eliminators. On the other hand, sometimes more friction is better, for example when gripping ski boot locks and poles, or other winter sports equipment that could otherwise be slippery and hard to hold when wet from snow and ice.

At Precision Dip Coating, we offer decades of experience with plastic coating, supported by a full array of additional services. Contact us today to learn more about our full capabilities.

5 Things to Know About Electrostatic Spray Coating

Sat, 09 Mar 2024 15:55:26 GMT

Whether you need to protect metal parts from rust or corrosion, reduce friction between moving parts, or just want to add a customized appearance, electrostatic spray coating is an excellent way to achieve each of those, and more.

What Is Electrostatic Spray Coating?

Also called powder coating, the electrostatic spray coating process involves a combination of a spray gun loaded with powdered polymer, electrical charges, heat-curing, and the magic of physics. The result is a permanently bonded layer of the chosen plastic coating.

Five Important Things to Know about Electrostatic Spray Coating

Powder coating provides protection and improves performance on countless parts and products across dozens of industries, from playground equipment and fishing gear, to medical supplies and high-voltage components.

1. Electrostatic Spray Coating Is Versatile

Numerous coatings can be applied through the electrostatic spray coating process, including nylon, epoxy, polyester, Halar, polyethylene, and others. Coatings can vary in thickness, and can be customized with colors, additives, and hybrid blends to meet your requirements.

2. Electrostatic Spray Coating Is Especially Durable

The electrostatic spray coating process works because of the attraction between grounded parts and electrically charged polymer powder. This attraction creates a remarkably strong, physical bond between the surface and the coating, resulting in one of the most durable coatings available.

3. Electrostatic Spray Coating Produces Minimal Waste

Because of the electrically charged bond between the product being coated and the polymer coating material, virtually all of the powder sprayed onto a part is drawn to it, so there is little overspray or wasted coating.

4. Electrostatic Spray Coating Is Safe

Because no solvents or volatile organic compounds (VOCs) are required, the electrostatic spray coating process is environmentally friendly, and safe for workers and consumers, too.

5. Electrostatic Spray Coating Is All Around Us

Once you are aware of what electrostatic spray coated products look like, you'll notice it everywhere around you. Shopping carts, metal office furniture, bike racks, patio furniture, car rims, display racks, and countless other items benefit from this valuable coating.

At Precision Dip Coating, our team of experts offers plastic dip coating and molding services that will meet or exceed your expectations. Contact us today to take advantage of everything powder coating and other techniques have to offer.

How Plastisol Coating Keeps Things Quiet

Sat, 09 Mar 2024 15:51:40 GMT

Factories, cars, equipment, tools — things that make a lot of noise are all around us, with metal parts that bang and clank or vibrate and rattle. While many plastic coatings can provide durability, protection, and other benefits, plastisol is the coating of choice to reduce noise and vibration.

What Is Plastisol?

Plastisol is a mixture of a polymer, typically polyvinyl chloride (PVC) and plasticizing elements which combine to make a stretchy, elastic, substance that's perfect for coating metal and other materials. Cost-effective, durable, and versatile, plastisol can be matched to nearly any color and can have many special finishes and textures as well. Additives can improve many characteristics, such as antibacterial qualities, fire retardancy, UV tolerance, and others. It is usually applied through dipping, casting, or molding.

What Kinds of Noise Does Plastisol Reduce?

Noise pollution can range from mildly annoying to dangerous and unhealthy, so reducing it when possible is important for improved comfort and safety. Because plastisol has a characteristically rubbery feel, while also being very resistant to impacts and abrasions, it is a long-lasting solution to many such noise problems.

BSR (Buzz, Squeak, Rattle)

Many automotive BSR issues result from parts colliding or vibrating against each other. A plastisol coating on problematic parts and components can cushion those impacts, meaning a more quiet ride and more satisfied customers.

Sound & Vibration Dampening

Whether it's factory machinery or tools and equipment on the job site, metal parts striking each other are a recipe for plenty of noise. Plastisol coatings on many components can lower the volume, improving working conditions.

At Precision Dip Coating, our decades of expertise with all kinds of plastic coating materials and applications means our team is ready to bring your project to life. Contact us today to take advantage of our full range of plastic coating, molding, and value-added capabilities.

Powder Coating & Cold Weather Resistance

Sat, 09 Mar 2024 15:49:18 GMT

Powder coating is one of the most durable and versatile ways to protect products and components from exposure to many environmental hazards, including the challenges of cold weather. Long-lasting results and improved performance make powder coating an excellent solution to reducing the damage caused by cold weather conditions.

What Is Powder Coating?

Applied by spray or dip techniques, powder coating involves the addition of a thin polymer-based coating to a surface which is usually heat-treated to bond and strengthen the resulting layer. The electrostatic nature of this process creates a particularly powerful bond between the coating and the item on which it is applied. Powder coating provides numerous benefits including protection from multiple environmental exposures, impact and abrasion resistance, sound dampening, insulation, and many others.

What Problems Can Cold Weather Cause for Metal?

Metal is sensitive to environmental temperatures, expanding and contracting as the weather changes. Exposure to cold can also make metal more brittle and prone to failure. Add in everything that tends to come along with cold weather, from snow and ice to salt and other winter road treatments, and you have a recipe for rapid, damaging metal corrosion.

How Does Powder Coating Protect from Cold Weather?

Powder coatings offer a protective layer, insulating vulnerable metals from many of the harmful effects of cold weather. These coatings can prolong product lifespans, enabling better performance over a longer time period. Among the coatings with the best performance in cold conditions are epoxy-, vinyl-, polyester-, and nylon-based coatings, though epoxy coatings can be less tolerant of outdoor exposure. These powder coatings can add strength, act as barriers against moisture and chemicals, and offer protection from corrosion in cold weather conditions.

At Precision Dip Coating, we have decades of experience to help you select the most effective and appropriate material for your project's needs. Contact us today to learn more about our full range of coating and molding capabilities, and value-added services.

Plastisol Coating Explained

Sat, 09 Mar 2024 15:47:00 GMT

One of the most popular plastic coatings available, plastisol is everywhere, making our lives safer, easier, and more comfortable. In use for over a century, plastisol coatings can be nearly any colorand special additives can enhance its natural qualities.

What Is Plastisol?

Versatile, durable, and very cost-effective, plastisol is a blend of a plastic resin (usually polyvinyl chloride, aka PVC) and a plasticizing compound, which makes it stretchy and rubbery.

How Is a Plastisol Coating Applied?

Most commonly, plastisol coatings are applied with a hot dip method, meaning the part to be coated is heated as is the liquified plastisol. Once the part is immersed as far as desired, it must be heated again to solidify the coating. Plastisol can also be cold dipped, where the part isn't preheated, as well as applied to hollow or complex parts through slush and rotation molding techniques. The temperature of the part greatly influences the thickness of plastisol coatings with hot dip coatings generally ¼" or less and cold dip coatings under 1/16".

Popular Uses for Plastisol Coatings

Plastisol's unique characteristics and versatility make it a useful coating for nearly any industry. It is most commonly found as a coating for:

Tool handles — adding comfort and improving grip
High-voltage parts and tools — providing excellent insulation
Automotive parts — helping eliminate noise and damage from vibrating and rattling components
Exercise equipment — making a better grip and protection from moisture
Gas pump handles — adding comfort and protection from chemicals
Playground and sports equipment — improving durability and protection from rust, wear, and abrasions
Screenprinting inks — flexible and long-lasting
Aerospace and aviation parts — performing well under extreme conditions

At Precision Dip Coating, we have decades of experience with plastisol and other plastic coating and molding services. Contact us today to learn more about our full capabilities, so we can put our plastic coating expertise to work for you.

Making PPE Safer with Liquid & Powder Coating

Sat, 09 Mar 2024 15:41:10 GMT

From healthcare workers and first responders to linemen and electricians, anyone who relies on personal protective equipment (PPE) needs it to be as safe and long-lasting as possible. Plastic dip and spray powder coatings can improve performance and durability for many types of PPE.

How Plastic Coatings Make PPE Safer

Whether applied by dipping parts in liquified plastic, or applying a powder coating by spraying or fluidized bed, plastic coatings can enhance the safety provided by PPE in multiple ways.

Improved Durability

Plastisol dip coating offePlastic coatings can protect more vulnerable materials underneath them, helping them perform better over a longer time. Coatings such as vinyl and epoxy are commonly used to coat such PPE as:

Work and safety gloves
Glove and gown dispensers
Safety equipment racks
Mesh face shields

Enhanced Resistance

Fabric and leather gloves are frequently worn for their comfort and protection in many work environments, but neither material is particularly good at protecting wearers from moisture, oils, and many chemicals. Plastic coatings such as vinyl or plastisol can provide this much-needed protection. Epoxy and other powder coatings can protect metal racks and other equipment from rust and corrosion.

Abrasion and Edge Protection

PPE can take a beating while it does its job, so plastic coatings that protect against the wear and injury caused by abrasions can be especially useful. Coatings such as polyester and vinyl can be flexible while offering superior protection and a good grip, even when wet or oily.

Safer Insulation

Protection from extreme temperatures and electrical currents are critical features required of much PPE. Plastisol is a particularly effective coating for electrical work, commonly used for coatings in high-voltage environments.

At Precision Dip Coating, our plastic dipping and coating services are designed to make your safety equipment even safer. Contact us today to learn more about our full array of coating and molding capabilities.

Comfort & Safety: Plastic Dipping Hand Tools

Sat, 09 Mar 2024 15:37:52 GMT

Hand tools are a necessity for countless projects both at home and at work, but they can be uncomfortable and even dangerous to use, especially for extended periods or in challenging environments. Plastisol dip coating is one easy, inexpensive, and very effective way to make hand tools safer and more comfortable.

What Is Plastisol Dip Coating?

One of the most common plastic coatings, plastisol is a combination of a plastic resin (usually polyvinyl chloride, aka PVC) and a chemical called a plasticizer which makes it soft and pliable. To apply a dip coating, the plastisol mixture is heated as is the tool or other part. The tool or part is then immersed partly or completely in the liquid plastisol then heat-cured to solidify the coating.

How Can Plastisol Dip Coating Enhance Safety & Comfort?

Plastisol dip coating offers a variety of improvements over bare metal hand tool handles, including:

Insulation

Plastisol coatings can insulate hands from overheated or icy cold metal. It is also an excellent electrical insulator, and is commonly used to coat tools used for high-voltage and other electrical work.

Cushioning

Because plastisol coatings have a naturally soft, rubbery feel, they offer some padding and vibration dampening which can help prevent discomfort and injury from noise and vibrations.

Improved Grip

Durable but soft even in very cold temperatures, plastisol coatings make slippery tool handles easier to grip in all types of conditions.

Visual Cues

With its ability to be tinted to match nearly any color and many special effects, plastisol handle coatings can be used for color-coding to ensure proper tool selection, and can offer enhanced visibility in poor or dark conditions.

Tool Protection

The protective layer plastisol provides can insulate valuable tools from being damaged by impacts, abrasions, chemical exposure, and more, helping keep tools reliable and safe for use.

At Precision Dip Coating, we take safety seriously, in our workplace and with every job we do for our customers. Contact us today to see how our plastic coating and molding services can improve safety for your products.

Top 5 Uses for Vinyl Coating

Sat, 09 Mar 2024 15:34:54 GMT

Among the many plastic coatings available, vinyl is one of the most versatile and chemically resistant available, and its cost-effectiveness makes it one of the most desirable, too. Vinyl powder coatings find applications across numerous industries, and can be found on some of the products many of us encounter regularly.

What Is Vinyl Coating?

Vinyl powder coating can be applied by electrostatic spray or fluidized bed techniques, typically in thicknesses from 7 to about 40 mils. It can be matched to nearly any color, and applied to numerous surfaces, as long as they tolerate the heat curing necessary to harden and permanently bond the coating.

Common Uses of Vinyl Coatings

Because they are so very versatile and customizable, long-lasting vinyl powder coatings are commonly applied to products that need to withstand heavy use or exposure to weather or other hazards.

1. Outdoor Furniture

Vinyl powder coatings easily tolerate extreme temperatures with solid performance, making them a perfect match for outdoor furniture which must withstand UV exposure and all sorts of weather.

2. Dishwasher Baskets

Hot water sprays, detergents, and frequent use mean dishwasher racks must be coated to withstand a lot. Vinyl powder coatings are a popular choice for coating them, ensuring long, problem-free performance and protection for fragile dishware as well.

3. Fencing

Vinyl coating can improve the strength, appearance, and feel of many types of metal fencing, such as common steel chain link fencing, turning it from a boring necessity into something stylish and appealing.

4. Storage Racks

Vinyl-coated wire storage racks play important roles in many homes and offices, from kitchen cupboards, closets, and pantries to garages, laundry rooms, and everywhere else. Often with a white vinyl coating, they can help keep dishes and other objects from sliding off of racks, and provide a clean, rust-free, slightly soft surface that protects delicate contents.

5. Grab Bars

Restroom grab bars can easily be given a colorful vinyl coating to match any decor. Better yet, such coatings offer a warmer, more comfortable feel, natural antimicrobial qualities, and add to the bars' service life, too.

At Precision Dip Coating, we offer one-stop service for your plastic coating and molding needs, as well as secondary services to bring your product to life and get it to market faster. Contact us today to take advantage of our capabilities.

Chrome Plating Vs. Powder Coating

Sat, 09 Mar 2024 15:23:58 GMT

Adding a protective coating is important for many products, especially metal parts which are vulnerable to oxidation, chemicals, weather, and other destructive elements. Two common approaches, chrome plating and powder coating, are both effective in many cases, but most of the time, powder coating is a better choice.

What Is Powder Coating?

The powder coating process involves the application of a powdered plastic resin through a fluidized bed or with a spray gun that relies on electrostatic charges to permanently adhere the coating to a surface. The coated part is then heat cured to finish the process.

What Is Chrome Plating?

Chrome plating also involves an electrostatic charge, but instead of a plastic powder, parts are immersed in a liquid chromium solution.

Comparing Powder Coating and Chrome Plating

Multiple factors can influence your choice between these coating options, including:

Durability

Powder coating provides an exceptionally durable coating for countless surfaces, due in large part to the electrostatic nature of the bond between the plastic resin and the surface being coated. So many different plastic resins are available, and each offers different resistance to UV light, chemicals, corrosives, weather, abrasion, and other hazards.

Chrome coating is long-lasting, especially when applied in a thicker coat, as is more commonly used in industrial situations. Thinner coats in particular can be prone to brittleness and cracking, and if not well polished, can retain water causing lime scale. It is not suitable for flexible surfaces, and in most cases is less durable than powder coating.

Cost

Powder coating is almost always less expensive than chrome plating. In addition, chrome plating often requires multiple applications to create a coating of the desired thickness, increasing the overall coating cost.

Thickness

Each method allows multiple coats and techniques to create a coating of the desired thickness, though chrome plating is usually quite a bit thinner than powder coating.

Chrome plating is typically .005 to .05 mils.
Spray powder coating is typically 1 to 4 mils.
Fluidized bed powder coating is typically 10 to 15 mils.

Appearance

Chrome plating will typically be the familiar, shiny, silver color, though some additives can produce a darker chrome and additional treatments can supply other colors and finishes.

Powder coating can be achieved in virtually any color and with a variety of finishes.

Environmental Concerns

Chrome plating typically uses lead anodes plus, of course, chromium, both of which are toxic heavy metals.

Powder coating is far more environmentally friendly, requiring no solvents, volatile organic compounds (VOCs) or other toxic materials, and is a naturally low-waste process.

At Precision Dip Coating, we offer powder coating and related services to help make your product the best it can be. Contact us today to take advantage of our decades of plastic coating and molding expertise.

Plastisol: 3 Things to Know About Plastic Dip Coating

Sat, 09 Mar 2024 15:20:03 GMT

Plastisol is a versatile, long-lasting dip coating solution that's easy on your budget. If you're interested in this perennial favorite, you probably already know how effective it is for making tool handles more comfortable or electrical parts safer. You might not know about some of plastisol's other aspects that make it such a widely popular coating.

Plastisol Basics

In brief, plastisol is a liquid, vinyl-based compound into which pre-heated (hot dip) or not (cold dip) parts can be immersed and heat-cured for a resilient, flexible, rubbery coating. Plastisol coatings can protect parts from all kinds of abuse, including abrasion, corrosion, moisture, electrical currents, impacts, and much more.

1. Plastisol Is Great for Noise Reduction

Whether it's equipment parts banging together or rattling sounds in a vehicle, adding a rubbery plastisol coating can reduce and often eliminate annoying noises when metal collides with metal. Processes that cause those same noises may also involve vibrations which can be annoying, and can be damaging to parts and people over time. Plastisol coatings can dull those vibrations, producing quieter, safer products and workplaces.

2. Plastisol Is Eco-Friendly

Phthalate-free formulations and a naturally low-waste dip coating process make plastisol coatings an eco-friendly choice. Unlike other surface treatments that might involve solvents or other hazardous chemicals, plastisol is extremely low in volatile organic compounds (VOCs) and is so durable, there's no need to reapply a coating anytime soon.

3. Plastisol Offers Custom Colors and Special Effects

Whether you want precise Pantone color matching, transparent or clear coatings, or fluorescents, plastisol is ready for custom colors. Want to add a glittery or metallic look? No problem.

At Precision Dip Coating, we have decades of experience working with plastisol to provide you with the most cost-effective, high-quality coating solutions possible. Contact us today to take advantage of our array of plastic coating and molding services.

Electrostatic: Painting or Powder Coating?

Sat, 09 Mar 2024 15:16:41 GMT

If you've done a little research on electrostatic surface treatments, you may have encountered both electrostatic painting and electrostatic powder coating. While these processes both rely on the same magic of physics that creates an exceptionally strong bond between a surface and the surface treatment, they differ in important ways.

Similar Processes

Electrostatic powder coating is the application of an electrically charged, powdered plastic resin to a surface, usually metal. Powder coating is typically applied through either a spray gun or a fluidized bed, depending on a project's details. Because powder coating is heat cured, it is normally done in the shop rather than on site.

Electrostatic painting is a similar process, relying on electrically charged paint and a spray gun, but electrostatic paint does not need to be heat cured, so it can generally be done in the shop or on site.

Powder Coating's Superior Durability

Electrostatic bonds between paint or powder coatings and a surface are quite strong, offering long-lasting protection.

The powder coating process also requires parts to be heated after spraying or dipping to cure the coating and create an incredibly strong and durable bond with the surface. Because of this added step, powder coating will generally last longer, be more chip and wear resistant, and colors will remain vivid longer with powder coating than with electrostatic painting. Powder coating can also be applied in thicker layers than paint allows, further improving its durability.

Varied Materials

The coating materials for the two processes are fundamentally different. Electrostatic painting uses a liquid paint while electrostatic powder coating utilizes a wide variety of powdered plastic resins. Both materials can be custom colored, but powder coating has an edge with smoother, more even coats and expanded opportunities for textured finishes.

Eco-Friendly Powder Coating

Electrostatic techniques are naturally low-waste because the electrical charge draws the coating material to the surface helps make sure virtually all material ends up on the product being coated.

The electrostatic powder coating process is environmentally friendly, with no concerns about air pollution or toxic byproducts.

Electrostatic painting, on the other hand, primarily uses oil-based paints with thinning solvents, typically laden with volatile organic compounds (VOCs), making them very much not environmentally friendly materials.

At Precision Dip Coating, we have decades of experience in high-quality powder coating to produce the results you want within your budget. Contact us today to learn more about our full array of coating and molding solutions.

High-Voltage Safety With Plastic Coating

Sat, 09 Mar 2024 15:11:01 GMT

Equipment, tools, and safety gear for working with high voltage need to be as reliable and protective as possible. That's where plastics come in, offering a durable, effective, non-conductive solution for many applications across the electrical industry.

Choosing Plastic Coatings for High Voltage Use

Plastic coatings, whether applied by spraying or dipping, create a physical barrier that effectively stops electricity from traveling further, protecting adjacent parts and workers from coming into contact with the current. These dielectric, or insulating coatings typically include plastisol dip coating and epoxy, nylon, and vinyl powder coatings.

Advantages of Plastic Coatings for High Voltage Applications

Powder and dip coating treatments are a natural match for electrical parts and equipment, providing numerous benefits, including:

Effective Insulation

Naturally dielectric, plastic coatings can prevent unwanted contact between parts and with environmental factors, including protecting high-voltage parts from:

Dust, dirt, and debris
Water and moisture
Chemical exposure
Other conductive parts
People and animals

Improved Safety

Whether it's plastisol-coated tools and PPE or coated bus bars, tap connectors and other components, plastic coatings keep workers safer and help prevent such hazards as arcs and shorts. Soft, rubbery plastisol coatings can also make high-voltage tools and their users easier to see in low-light conditions and make things easier to grip in wet or hazardous conditions.

Enhanced Durability

Plastic coatings for electrical applications can range from thin powder-coated films around 1/100th of an inch to thick plastisol dip coating around ¼-inch in thickness. The electrostatic bond and heat curing of powder coating and the natural qualities of plastisol make both types of coatings extremely resilient, protecting high-voltage parts and tools from impacts, abrasions, and other damage.

At Precision Dip Coating, our expertise providing coatings for the electrical industry means we stand ready to provide plastic coating services to meet your needs, with coatings that comply with numerous industry specifications. Contact us today to learn about our dip and powder coating solutions for every application.

What Plastisol Coating Can Do for Your Product

Sat, 09 Mar 2024 15:06:42 GMT

Plastisol coatings are one of the easiest, most cost-effective ways to improve a great product or component, and nearly any industry can benefit from this versatile, durable coating.

What Is Plastisol?

A vinyl-based coating, you'll recognize plastisol's unique, rubbery texture, if you've ever held a tool handle that had a soft coating that was easy to grip. It combines the vinyl base with an elasticizing additive so it stays stretchy.

Plastisol for Vibration & Noise Reduction

Like a thin, rubbery cushion, plastisol makes an excellent material to limit rattles, bangs, and other noises from parts or equipment banging together, such as in automotive applications. It is also effective at reducing the impact of vibrations, improving worker comfort and the longevity of parts and equipment.

Plastisol Makes Things More Comfortable

Whether it's cushioning hands from repeated use of tools, sports equipment, or controls, insulating against cold or smoothing over rough or sharp edges, plastisol can make tasks easier on the hands.

Plastisol Insulates Well

From bus bars to high-voltage tools and equipment, the excellent insulator plastisol and the electrical industry are natural partners.

Superior Plastisol Protection

Moisture and chemical exposure can be two of metal's worst enemies, particularly in the extreme conditions aerospace and military equipment must endure. A durable plastisol coating can protect vital parts from corrosion, weathering, and oxidation. Plastisol's elastic qualities help it protect coated parts from impacts, abrasion, and other damage which could compromise their performance.

Plastisol Is Attractive

Plastisol can be formulated in nearly any color, with special effects such as metallic or glitter looks, and additives can add to its already powerful functionality. It's a great way to combine improved performance with brand colors or color coding.

At Precision Dip Coating, our decades of experience mean our team offers expert service from design through delivery. Contact us today to learn more about how our plastic coating and molding services can improve your product.

The Crack Resistance of Polyethylene Coating

Sat, 09 Mar 2024 15:00:33 GMT

Choosing the best plastic coating for a project naturally depends on a multitude of factors and which of those are most critical for your application. If crack resistance is near the top of your must-have list, polyethylene coating may be the one you want.

What Is Polyethylene Coating & Where Is It Used?

Glossy, crystal clear to opaque, hydrocarbon-based, and both durable and versatile, polyethylene or PE coating is a thermoplastic coating suitable for food grade uses, and long-lasting enough to be a common coating for buried pipes. Heat- and cold-tolerant, it is a cost-effective coating solution for numerous environments.

In such applications as pipe coating, its seamless surface protects vulnerable metal from corrosion and oxidation. PE coatings are also very popular when superior, lasting protection against impacts and abrasions is needed. Refrigerator shelving, dish drainers, garment drying racks, and other wire products are a very popular application for PE coatings, particularly in commercial settings where they must withstand heavy, very frequent use. PE coatings are also sought out for such heavy-abuse situations as playground equipment, park and other outdoor furniture, and bicycle racks. Because PE plastic coatings can be formulated in a wide variety of colors, they can satisfy visual appeal or brand coloring requirements for consumer goods and other applications.

How Crack-Resistant Is Polyethylene Coating?

Polyethylene coating can be applied by electrostatic spraying or fluidized bed coating, processes which offer an extremely smooth, seamless, complete coating. PE coatings possess enough ductility, or ability to change shape, that they will usually stretch or bend more than some other coatings, before cracking. Cracking tends to occur due to mechanical damage, becoming brittle through age or exposure, or where coating has been poorly applied. Barring these exceptional circumstances, polyethylene is up to the challenge, providing

At Precision Dip Coating, we offer high-quality plastic coating services for projects large and small, backed by our many years of experience and knowledge. Contact us today to explore our coating and molding solutions that can bring your project to life. Whether it's cushioning hands from repeated use of tools, sports equipment, or controls, insulating against cold or smoothing over rough or sharp edges, plastisol can make tasks easier on the hands. From bus bars to high-voltage tools and equipment, the excellent insulator plastisol and the electrical industry are natural partners.

From Thick to Thin: Industrial Coating Methods

Sat, 09 Mar 2024 14:56:46 GMT

When planning a plastic coating for a project, the thickness of that coating is a critical detail. Coating thickness can vary depending on plastic formulation, additives, technique used, and other details of the process and item being coated. While consultation with our expert team is the best way to guarantee the results you want, here are some details about different coating results for industrial applications.

Thick Plastic Coatings

The thickest coatings are achieved by dipping parts in plasticized, liquid vinyl, aka plastisol. These thick coatings are especially useful where its characteristic rubbery consistency can insulate, protect, reduce noise, deaden vibrations, and more. Hot dip coatings are typically .040"-.250" thick, with thinner coatings on parts that are preheated to higher temperatures. Cold dip coatings, where parts are not preheated, use repeated dips to build to a desired thickness.

Moderately Thick Plastic Coatings

A fluidized bed technique can be used for coatings that are thinner than plastisol, but thicker than typically created with spray coating. This method submerges preheated parts in charged coating powder. Heat curing permanently fuses the coating. These coatings range from .007"-.025", and may smooth over small imperfections and small details, such as serial numbers. Fluidized bed coatings are especially useful when parts have geometries that can create a Faraday effect for spray coating, causing an electromagnetic disturbance, preventing full coverage in corners and other close areas. Suitable coatings for the fluidized bed technique include epoxy, nylon, vinyl, polyethylene, polyolefin, and polyester.

Thin Film Plastic Coatings

The thinnest plastic coatings are usually generated by electrostatic spray, resulting in coatings between .001"-.010", though thicker coatings, up to .030", can also be achieved. Coating materials suitable for the electrostatic spray technique include epoxy, Halar, nylon, polyester, polyethylene, and polyolefin.

At Precision Dip Coating, our goal is to partner with you, so your project has the ideal coating material and technique. Contact us today for an expert consultation.

precision-dip-coating-2024

Why PVC and Plastisol Coatings Replaced Rubber in Industrial Applications

The Evolution of Industrial Coating Materials

Advantages of PVC and Plastisol Coatings

Common Industrial Applications

Plastisol vs Fluid Bed Powder Coating: How Manufacturers Decide

Understanding Plastisol Dip Coating

Understanding Fluid Bed Powder Coating

Selecting the Best Process for the Application

How OEMs Should Evaluate Industrial Coating Partners

Plastisol Dip Coating for Manufacturing: Process, Capabilities, and Production Benefits

Preparing metal parts for coating

Immersion in Plastisol Material

Curing and Final Inspection

Which Industries Commonly Use Industrial Protective Coatings?

Why Low-Cost Coating Alternatives Fail in Production Environments

How Engineers Determine the Right Coating for a Manufactured Part

evaluating the operating environment

Identify functional requirements

review engineering specifications

How Coating Thickness Is Specified for Industrial Components

How Plastisol Coatings Help Dampen Vibration in Brake and Suspension Systems

The Role of Plastisol Coatings in Vibration Damping for Automotive Systems

Why Brake and Suspension Systems Need Vibration Control

What Is Plastisol Coating and How Does It Work?

Key Applications in Brake and Suspension Components

Benefits of Using Plastisol Over Other Coatings

Precision Application Makes the Difference

The Science Behind Coatings for Noise Reduction and Vibration Isolation in EV Components

Understanding the Role of Coatings in EV Noise and Vibration Management

Why Noise and Vibration Are Bigger Issues in EVs

The Physics of Noise and Vibration in Electric Vehicles

Key Coating Technologies for EV Component Noise and Vibration Control

EV Components That Benefit Most from Advanced Coatings

Let’s Solve Your EV Coating Challenge Together

Comparing Epoxy, Vinyl, and Nylon Coatings for Noise and Vibration Damping in Automotive Applications

Choosing the Right Coating for Noise and Vibration Damping in Automotive Systems

The Role of Coatings in Automotive Vibration Control

Epoxy Coatings – Rigid and Protective

Vinyl Coatings – Soft and Absorptive

Nylon Coatings – Balanced Durability and Damping

Let Precision Dip Coating Help You Choose the Right Material

Top Coating Solutions to Minimize Resonance in Automotive Components

Minimizing Resonance in Automotive Components with Coating Technology

Why Resonance Matters in Automotive Design

Coating Solutions that Mitigate Resonance

1. Plastisol Coatings

2. Halar Coatings

3. Fluid Bed Powder Coating

4. Electrostatic Spray Powder Coating

Where Automotive Coatings Make the Biggest Impact

Benefits of Working with Precision Dip Coating

Start Your Vibration Control Project Today

Case Study: 20+ Years of Trust — How Phillips Precision Medicraft Relies on Precision Dip Coating for Speed, Quality, and Communication

The Challenge: Supporting Critical Timelines in the Medical Device Supply Chain

The Solution: Reliable Coating with Unmatched Responsiveness

More Than Just Coatings: A Partner in Communication and Quality

Trusted by The Medical Manufacturing Industry for Decades

Case Study: Seamless Service and Weekly Support — How Ullman Devices Relies on Precision Dip Coating for Long-Term Product Success

The Challenge: A Steady Stream of Custom-Coated Parts with Tight Timelines

The Solution: Weekly Production Support and High-Quality Coating

Why Ullman Devices Continues to Choose Precision Dip Coating

A Consistent and Communicative Partner

How Vibration Damping Coatings Improve NVH Performance in Automotive Components

What Is NVH and Why Does It Matter?

How Coatings Help Dampen Vibration and Resonance

1. Vibration Absorption and Damping

2. Resonance and Rattle Suppression

3. Surface Protection for Long-Term NVH Control

Automotive Components Ideal for NVH-Reducing Coatings

Why Choose ﻿ Precision Dip Coating ﻿ for NVH Coatings?

Improve Ride Quality With NVH-Reducing Coatings

Halar Coatings: Temperature, Friction, and Electricity Resistant

What Is Halar Coating?

Key Industries That Benefit From Halar Coatings

Benefits of Halar Coating

1. Temperature Resistance

2. Friction Reduction and Smooth Surface Finish

3. Electrical Insulation and Dielectric Protection

4. Chemical and Corrosion Resistance

Why Choose Precision Dip Coating for NVH Coatings?

Why Choose Precision Dip Coating for Halar Coatings?

Why Trust Precision Dip Coating for Electrical Insulation?

Medical and Healthcare Environments

Laboratory and Research Facilities

Semiconductor and Cleanroom Manufacturing

Robotics and Automation

Why Choose Precision Dip Coating for Sterilization Solutions?

Benefits of Working With Precision Dip Coating